Palamatic Process    

Palamatic

Dense phase suction conveying

Vacuum transfer in dense phase for all types of powders without retention and with line purge




Dense phase suction conveying

Description

The new generation powder pumps developed by the PALAMATIC design office are ideal for feeding :
- dust-laying (Triblender Silverson)
- mixers
- tanks
- reactor ...

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3 functions :

  • TRANSPORTATION
  • DOSING
  • WEIGHING

Advantages

  • Flexibility of the system
  • Line purge
  • Cleaning
  • Hygiene
  • Loading of the reactors under pressure
  • Easy implementation
  • All products, all flows
  • No product degradation

 

Define your needs :

Questionnaire to return to us for a complete commercial and technical proposal.

Download the questionnaire

Characteristics

PALAMATIC propose the vacuum transport system V-Flow running on a dense phase principle.

The product is sucked through a vacuum pump (electric or pneumatic) to a arrival cyclone (cyclo-filter) with tangential arrival (cylindrical).

The product is sucked through a pneumatic conveyor gearbox installed at the point of withdrawal (no rotary valve) until the vacuum cyclone that is equipped with filters of small sizes to separate the air from the product. The vacuum cyclone is equipped with a butterfly valve (or other if the process requires) and a level probe allowing the emptying at regular intervals.

The rates obtained by this type of powder pumps are between 5 and 10 000 litres per hour with low energy consumption and extremely simple maintenance.

The other advantage of this powder system is the ease of the implementation of the weight control.

The cyclone vacuum may be located on loading cells allowing the suction and feeding of the conveyed product.

For incorporation of powder into liquids (powder skid), the powder pump solutions are often used because of their advantages:
- weighing of the product
- simple system
- easy cleaning
- simple piping that can be modified in the future.

The pneumatic conveyor gearbox can also be replaced with a sucking pipe handled by the operator.

This type of pump for powder is generally associated with weighing. Indeed, the hopper of departure may be located on load cells and a purge valve is shutting off product flow ensuring management of the fall.

On the contrary, the cyclone of reception can be implemented on load cells in order to extract from different points the right amount of product needed in the preparation of the premix.

All these transport systems by suction can be mounted directly under sacks unloading stations, big bags unloading units, containers, silos ...

Options

Level probe

Level probe

The level probe detects the presence of the product at high level, and stops feeding product by controlling the vacuum valve. As this is an optional item, you may wish to control the product filling via a timer fitted in main control panel.


Switch

Switch

It ensures the feeding of several cyclones from a single point of loading, and without retention of product in the pipeline.
The switches are available in diameters from 51 to 250 mm. The design of the switches includes swelling of the joints that ensure the tightness of the line with no leakage.


Sucking pipe

Sucking pipe

The suction pipe allows the operator to suck manually the product when it is stored in barrels or buckets, for example. Air may be blown inside the tube when the product is plugging.


Pneumatic vibrator

Pneumatic vibrator

For products with difficult flow, we propose the establishment of a pneumatic vibrator located in the lower part of the cyclone on a platinum dedicated.

Videos / Photos



Vacuum pipe line
Vacuum pipe line
Filling of the IBC with a pneumatic transfer
Filling of the IBC with a
pneumatic transfer
Easy opening of hte cyclone
Easy opening of the cyclone
Cyclone feeding a vibrating sifter
Cyclone feeding a vibrating sifter
Transfer from a manual opening unit for bags to feed a dissolving tank
Transfer from a manual opening unit for bags to feed a dissolving tank
Cyclone in ATEX zone
Cyclone in ATEX zone
Cyclone to be fed with a sack unloading unit
Cyclone to be fed with a sack unloading unit
Feeding of a stirred tank
Feeding of a stirred tank
Pneumatic conveying to feed a high precision dosing system on an extrusion line
Pneumatic conveying to feed a high precision dosing system on an extrusion line
Vacuum weighing hopper to produce the premix
Vacuum weighing hopper to produce the premix
On line transfer for powder loading
On line transfer
for powder loading
PALAMATIC powder pump
PALAMATIC powder pump
Pneumatic conveying to feed a powder dampener
Pneumatic conveying to feed a powder dampener
Pneumatic conveying to feed a powder dampener
Crystallizer
fed by pneumatic transfer
Vacuum weighing hopper for feeding a disperser from tank bottom
Vacuum weighing hopper for feeding a disperser from tank bottom
Cyclone transfer fed with a manual sack unloading unit
Cyclone transfer fed with a manual sack unloading unit
Sucking pipe
Sucking pipe
Cyclone transfer fed with a manual sack unloading unit
Cyclone transfer fed with a manual sack unloading unit
Click to enlarge
Feeding automatic line
to fill in bucket - view 1
Click to enlarge
Feeding automatic line
to fill in bucket - view 2
Click to enlarge
Feeding automatic line
to fill in bucket - view 3

Implantations

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Dense phase suction conveying unit
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Sifting under manual sacks opening unit connected to a conveying system to empty the hopper

 

 

 

 

 

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Pneumatic massage and big bags unloading connected to a conveying system to feed the tanks

 

 

 

 

 

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Process : manual sacks unlodaing, conveying transfer, mixer, vibrating sifter
and unloading FIBC unit
Click to enlarge

Pneumatic conveying to feed a
mobile FIBC loading unit
Click to enlarge

FIBC unloading units to feed a
pneumatic conveying system

Case studies

 Coming soon ...

Testing station


Test facility available

Our test station is available for you to test and validate the compatibility of the process with your product.

You can thus check the preformance of our equipement.

 

 

Test facility also available with the following equipment :

- vibratory sifter

- mills

- big bags unloading system

- ploughshare mixers

- big bags and sacks unloading system