Super sack filling systems - FlowMatic® 08

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Super sack loader for big bags with one handle with forklift truck

 
The design office PALAMATIC PROCESS has developed a complete range of big bag (super sack, jumbo bag, fibc, bulkbag) filling stations to meet the needs of powder handling industries. The super sack loader FlowMatic®08 model is the solution for flexible and efficient packaging of bulk products with important tonnage, mainly dedicated to career, grain or fertilizer industries. normes atex certified palamatic process

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loading hopper for bag filling system palamatic process filling tube fibc filling station flowmatic 08 palamatic process tension hydraulic actuators for bag filling system palamatic process big bag preforming fan bag filling system palamatic process handling hook a loop fibc palamatic big bag filling system fibc a loop palamatic process access platform on fibc conditioning system access platform on fibc conditioning system palamatic big bag loading unit with inflating seal big bag with one handle filling inflating seal on fibc loading unit big bag filling system fibc station flowmatic 08 palamatic process

Specifications

Product code: FlowMatic® 08

 

specifications big bag filling system flowmatic 08 palamatic

1. Handling hook

2. Tension hydraulic actuators

3. Big bag preforming fan

4. Filling tube

5. Weight cells

6. Loading hopper

Equipments included in the model Flowmatic ® 08:

hook for one handle big bag

Hook for big bag with one handle: the equipment can be designed to accommodate big bags with one handle. A specific holding hook allows the positioning of the handle. This hook is located on the structure for height adjustment, thus keeping the flexibility of the system.
A bent feeding tube completes the system to keep the super sack upright, ensuring optimum filling.

tension hydraulic actuators for bag filling system palamatic process

Hydraulic tension cylinder: the hydraulic cylinder is located on the  weighing deck and allows ergonomic height positioning of the hook, to adjust to different heights of big bag and keep it in tension during filling, avoiding  any weighing interference. Once the target weight is reached, the actuator returns to the original position for removal and disposal of the big bag.

 

fan on big bag filling unit

Shaping of the super sack: the fan, fitted on the main structure, ensures the shaping of the big bag.
It facilitates the filling of big bags fitted with an inner liner (PE or aluminized).
A by-pass valve completes the aeraulic line for degassing fines, captured by the double envelope tube during the conditioning phase.

filling tube fibc filling station flowmatic 08 palamatic process

Filling head: the filling head is double envelope designed to allow the  balancing of volumes. The loaded air is discharged via the degassing line which can be connected to the dedusting network.

weight cell on fibc filling unit

Weighing: the complete filling head is mounted on three load cells, resting on the main structure. This technology, called gross weighing allows the control of the filling cycle (quantity and accuracy). The weighing automaton meanwhile ensures dosing accuracy by controlling the metering unit (screw conveyor, rotary valve, butterfly valve...) in 4-20mA analog signal. The integration of low speed control and  tail drop management allows the equipment to get greater accuracy.

operator access platform

Platform for operator: it facilitates access to the upper part of the filling unit to permit closure of the spout of the super sack.

 

Options

vibrating table

Vibrating table

In order to deaerate the product, a vibrating table with two electric motors optimizes the filling.

pallet unstacker

Pallet unstacker on big bag filling line

In order to automate the super sack filling station, we propose the implementation of an automatic pallet unstacker.
Stacked pallets are stored and then fed one by one in the filling unit using a motorized conveyor.

grounding clamp

Grounding clamp

Bonding strips are fitted to the entire system. A rapid connexion point allows the grounding of the big bags carrying an equipotential bonding of the whole unit.

fibc welding machine

Fibc welding machine

Once the big bag is filled, it is evacuated and the sleeve is closed. A thermo-welding system allows the realization of a tight seal of the big bag, by the action of heating claws on the internal bag of the fibc. Welding technologies are adaptable according to the characteristics of the big bag (aluminum inner liner).

palamatic big bag covering

Big bag covering

At the output of big bags filling unit, an automatic hooder provides final containment of big bag on its pallet.
The feeding of the big bag is performed by a motorized conveyor.

big bag filling unit palamatic

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