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FlowMatic®09 big bag filling system

  • Essai
  • Plan d'accès
Bulk bag conditioner - FlowMatic 09
Description

FLOWMATIC® 09 Big BAG FILLING – HIGH RATE big bag FILLING EQUIPMENT WITH NET WEIGHING FOR SINGLE HANDLE Big BAGS

Image
ATEX certification Palamatic Process

The FlowMatic® 09 big bag filling station enables high-speed net weighing and loading for single handle FIBC’s. This model represents the complete system solution for automatic net weighing packaging operations for single loop bulk bags, FIBC, super sacks, jumbo bags, big bags (dosing/packaging/conveying) requirements.
The FlowMatic® 09 big bag filling system is equipped with all the necessary packaging options to minimize human operator intervention. The handling of your single handle big bags is automated: weighed pre-dosing big bag filling hopper, inflatable containment seal, big bag rotating head grip, height-adjustable deck via pneumatic cylinder, big bag pre-forming fan, optional commercial weighing, vibrating densification table, pallet unstacker, and FIBC belt conveyor.

The FlowMatic® 09 complete FIBC filling system is intended for continuous use at high speed operation by integrating the right features of automated tasks in sequence.

Big bag filling system Flowmatic 09 dimensions - Bulk powder handling
  • Automation
    5
  • Rate
    5
  • Overall dimensions
    3

Equipment advantages

- Hydraulic tension hook

- Commercial weighing in net weight

- Pre-dosing hopper

- Conveyor and automation

Media

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FlowMatic® 08 big bag filling system

Gamme de stations de remplissage big bag - FlowMatic

Bulk bag filling range

View our equipment in photos

big bag packing bulk solid material flowmatic08

Bulk bag filling system

The big bag conditioner is provided with a simple hanging system specially designed for big bags for one. An inflatable seal completes the filling head.

big bag filling flowmatic 08 mobile station

Big bag 1 loop

FlowMatic®08 big bag filling station for big bags with one handle including a feed hopper equipped with a butterfly valve that allows or not to close it.

bulk bag conditioner packaging palamatic process

Sugar packaging

The sugar is packed in big bags for storage.

big bag conditioner bulk processing palamatic process

Pallet unstacker

The pallet unstacker is used to automate the big bag filling line.

big bag conditioner bulk processing

Pallet unstacker

The stacked pallets are stored in the warehouse and then feed one by one the big bag packing station via a motorized conveyor.

bulk bag filling raw material applications

Bulk bag filling head

Mobile station for packing cement in big bags.

bulk bag filling flexible silo production line

Big bag filling with platform

The access platform facilitates the operator's access to the big bag filling spout.

big bag production line

Big bag filling line

Industrial production line with filling station for big bags of sugar.

bulk handling big bag filling bulk materials

Conveyor on bulk bag filling station

Once conditioned, the big bag is placed on the pallet and removed by a motorized roller conveyor, thus optimizing the flow rate of the big bag conditioning line.

automatic bulk bag filling complete line

Automatic bulk bag filling

The big bag is suspended on the forks during the filling phase.

bulk bag conditioner plant wide

Load cells on bulk bag filling station

Spice preparation line for the food industry.

automatic process line big bag filling

Automatic process line

Industrial production line for conditioning big bags with white sugar and crystal sugar.

process hopper

Big bag filling hopper

Complete process line for the preparation and management of premixes.

powder handling big bag filling flowmatic palamatic process

Big bag filling system with conveyor

Belt conveyor on big bag filling line.

Features

Technical specification

Rate 40 to 60 big bags/h.
Capacity 2 tons/big bag
Manufacturing materials Painted steel, 304L stainless steel
Installed power 7.8 kW
Compressed air consumption 2.1 Nm³/h.
Dust removal rate 600 m³/h.


Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 1.4 kW
Operating pressure: 6 bar
Input 4-20 mA: 1
Digital input: 14
Digital output: 9
Accuracy of the weighing chain: +/- 500 grams
Maximum big bag dimensions length * Width * Height: 1,300 * 1,300 * 2,400 mm

 

Equipment integrated into the Flowmatic® 08 model:


- Platform

- Conveyor belt

- Hook for fastening the handle

- Pre-inflation fan

- Hydraulic tension cylinder

- Load cells

- Shaping cylinder

- Filling head

- Pre-dosing hopper

- Dosing screw

- Supply hopper

Options

Available options

  • Bulk bag conditioner - Bag convering
    Bulk bag conditioner - Bag convering

    Cover

    At the output of the big bag bagging station, an automatic wrapper ensures the final containment of the big bag on its pallet.
    The big bag is supplied by a motorized conveyor.

  • Bulk bag conditioner - Unstacker
    Bulk bag conditioner - Unstacker

    Pallet unstacker

    In order to automate the big bag filling station, we propose the implementation of an automatic pallet unstacker.
    The stacked pallets are stored in the workshop, then supply one by one the packaging station via a motorized conveyor.

  • Bulk bag conditioner - Grouding clamp
    Bulk bag conditioner - Grouding clamp

    Grounding clamp

    Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.

  • Bulk bag conditioner - Welding system
    Bulk bag conditioner - Welding system

    Internal bag welding machine

    Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows to carry out a tight closure of the big bag, by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (internal aluminum bag).

  • Bulk bag conditioner - Vibratory table
    Bulk bag conditioner - Vibratory table

    Vibrating table

    In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling.

  • Bulk bag conditioner - Pre-inflation fan
    Bulk bag conditioner - Pre-inflation fan

    Ventilator

    The pre-inflation of the big bag ensures the shaping of the bag thus allowing a packaging without retention pocket.
    A protective filter can be implanted to ensure the inflation of the big bag with healthy air.

Case studies
  • Seeds

    Processed products: Fertilizers and seeds - Seeds - Production and trade of cereals for livestock feed.
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ADDITIONAL EQUIPMENT

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