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Big bag discharging - Stripping box - Easyflow EF0

  • Essai
  • Plan d'accès
big bag unloader unlacing cabinet
Description
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Logo test center Palamatic Process

Big bag unloading station stripping box - Standard big bag unloading

Speed: 10 to 30 big bags/h.

Capacity: 2 tons/big bag

This big bag unloading standard model has been designed to ergonomically discharge the big bags and facilitate their handling. The structure is adjustable to easily adapt to different sizes of big bags.

 

Standard big bag emptying, 3 types of loading: hoist, trolley, low structure

Palamatic Process has developed big bag unloading stations to meet the needs of the industries loading their process with big bags.  
Two big bags with standard sizes available; passage width of the big bags: 1,250 mm and 1,500 mm. This station allows the deconditioning of big bags in an ergonomic way and the use of an electric hoist, a trolley or a low structure.

 

description big bag discharge docking system

 

 

A big bag handling cross is provided by Palamatic Process to ensure the safe handling of big bags

  • Rate
    2
  • Automation
    1

Hoist loading : 

 

Standard big bag unloading (hoist loading) - passage width of the big bags: 1,250 & 1,500 mm

 

 

Max big bag

height in mm

Max big bag

width in mm

A B C D
EF01-125 2,200 1,200 1,250 1,640 1,250 1,640
EF01-150 2,200 1,450 1,500 1,890 1,500 1,890
big bag discharging electric hoist loading layout

 

Forklift truck loading :

Standard big bag unloading (trolley loading) - passage width of big bags: 1,250 & 1,500 mm

 

Max big bag

height in mm

Max big bag

width in mm

D1 D2 Customized
EF02-125 2,200 1,200 1,250 1,250
EF02-150 2,200 1,450 1,500 1,500

 

big bag discharging unlacing cabinet forklift truck loading layout

Low structure loading :  

 

Standard Empty big bag standard (loading on low structure) - passage width of big bags: 1,250 & 1,500 mm.

 

big bag discharging low profile independent loading layout

Equipment advantages

- Anti-overflow tube to ensure the containment of the bulk material flow during the opening phase.
- Safety screen limiting the risk of foreign objects entering the process.
- Vibration of the big bag tray to facilitate the descent of the powders.
- Safety baffle that secures the fixing of the loops for safe handling of the big bag.

Media

View our equipment in videos

Big bag discharging EasyFlow® EF

Throttle valve on big bag discharging station EasyFlow® EF

Control valve

Stop the bulk material or regulate the flow.

The Palamatic Process throttle valve is used to stop the flow of fusible bulk materials or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
This control valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

View our equipment in photos

fibc unloader electrical hoist

Big bag discharging system

This bulk bag discharger is used to unload the big bag using an electric hoist installed at the top of the structure. 

The electric hoist has a lifting capacity of 2 tons. 

big bag unloader unlacing cabinet bulk materials

Big bag discharging - Untying box

The standard bulk bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door. 

bulk bag unloader electrical powder handling

Big bag discharging line

An overflow tube is built-in on bulk bag dischargers. It guarantees a containment of the bulk material flow during the opening phase of the bulk bag spout and provides the operator with more ergonomics and safety.

forklift truck big bag unloading

Big bag deconditioning

The bulk bag discharger is fitted with a handling crossbar. This station is adjustable in height via a system of sleeves and pigments to adapt to the different dimensions of the big bags.

fibc unloader bulk handling materials

FIBC big bag discharging Palamatic Process

The dust containment enclosure with sealed door provides safe and ergonomic access to the bulk bag spout.

bulk bag unloader electrical powder handling

deconditioning line

Standard bulk bag discharging stations with electric hoist loading. Width of the big bag passage: 1 250 & 1500 mm.

bulk bag unloader bulk materials

Big bag unloading

The bulk bags are discharged to ensure that the tanks can be fed by pneumatic conveying. The feeding is controlled by the load cells positioned under the bulk bag discharger.

bulk bag unloader food industry

Bulk bag unloader food industry

The standard big bag discharger model is used to decondition all types of powders and bulk materials.

fibc unloader industrial mixer feeding

FIBC unloader industrial mixer feeding

Discharge of big bag and hoist loading
Big bag passage width: 1250 & 1500 mm

bulk bag unloader low structure

Bulk bag unloader

The installation of the bulk bag on the discharging station is carried out by you through the use of a forklift truck, an overhead crane...

big bag discharger bulk material handling electrical hoist

Big bag discharging system

EasyFlow® EF01 loading with electric hoist: 10 to 30 big bags/h.

iris valve big bag discharger

Iris valve on big bag discharger

This flow control system regulates or stops the flow of the bulk material. This action is possible thanks to the set of two pneumatic cylinders.

big bag discharging station palamatic process

Big bag discharging station

The standard big bag discharging station is suitable for various sectors of activity: food processing, chemicals, fine chemicals, building industry, nuclear...

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Big bag unloading industrial mixer feeding

The spices are discharged from the big bag to feed an industrial mixer.

bulk bag discharger telescopic tube

Big bag discharging system - Unlacing cabinet

Bulk bag discharger - dust containment enclosure for the discharging of starch in powder.

valve on big bag discharger

Valve on big bag discharger

Dosing throttle valve on big bag discharging system.

Vidange de big bags d'amidon et de granulés

Bulk bag discharger

The big bag is loaded onto the station using a forklift truck. A receiving buffer hopper under the station is fitted with a flat-bottomed anti-bridging device to facilitate the introduction of powders into the dilute phase pressure pneumatic convyeing system.

valve on big bag discharger

Big bag discharging - Stripping box

Big bag discharging - Dust containment enclosure - Forklift truck loading

big bag discharger unlacing cabinet palamatic process

Big bag discharging - Stripping box Palamatic Process

Big bag discharging - Dust containment enclosure - Forklift truck loading

big bag discharger unlacing cabinet palamatic process

Big bag emptying system

5 point handling cross to fix the internal bag of the big bag. A central hook can be installed to handle the big bags with 1 loop.

big bag discharger low structure

Big bag emptying system - unlacing cabinet - low structure

As an option, a tubular conveying screw is also available for the malodextrin conveying process.

big bag discharger bulk handling

Forklift truck loading - unlacing cabinet

Discharge of calcium carbonate for the production of cosmetic products.

big bag discharge

Forklift truck loading - unlacing cabinet

The tubular screw is used for conveying the raw material when discharging the big bag.

sack manipulator

Big bag emptying system for feeding trough screw

Milk powder production line.
The big bag emptying station feeds a trough screw. This trough screw conveyor is connected to a flexible fitting and bag dump station.

big bag discharge palamatic process

Forklift truck loading - unlacing cabinet - big bag discharging

Unlacing cabinet big bag discharging system. Integrated pneumatic slide valve to regulate the flow rate.

big bag unloader unlacing cabinet

Big bag unloader - unlacing cabinet

At the end of the discharging of the big bag, the bulk materials fall into the belt conveyor for high speed raw ingredients transport.

fibc unloader unlacing cabinet

Chemical products big bag discharging system

Discharge of chemicals while ensuring operator safety.

tubular screw conveyor big bag unloader

Trough screw under big bag discharge

The big bag emptying station feeds a trough screw connected to a tank via a connecting sleeve.

vibratory sieve big bag unloader

Vibratory sieve on big bag unloader

When discharging the big bag, the powder falls directly into a vibrating screen to remove foreign bodies and agglomerates.

palamatic process fibc discharger platform

Big bag discharging Palamatic Process

Big bag emptying station with an access platform. A stainless steel hopper is integrated into the equipment. An optional massage system is installed to facilitate the flow of powders.

bulk bag discharger low structure

Bulk bag discharging

This cosmetics industry uses various raw materials including powder to produce its finished products: potassium persulphate and sodium persulphate.

bulk bag discharger low structure cosmetics

Bulk bag unloading

In the cosmetics sector, this project involves the treatment of persulphate through a big bag emptying station and integrated pneumatic conveying.
 

big bag unloader unlacing cabinet

Bulk bag unloader - Unlacing cabinet

Containment when opening the dust containment enclosure

big bag unloader unlacing cabinet

Jumbo bag unloader - Unlacing cabinet

The positioning of the big bag is ensured by your handling equipment (trolley, overhead crane, jib crane...) coupled with the use of the big bag handling cross.

bulk bag discharger sugar application

Big bag discharging of sugar

When emptying the big bag, the sugar is conveyed by means of a tubular screw conveyor.

big bag discharging egg product

Big bag discharging for egg product bulk material

Deconditioning of food powder for the manufacture of egg products.

big bag unloader unlacing cabinet

Bulk bag discharging system - Chemical industry

The bulk material is unpacked from the big bag. Then the tubular screw transports the powder into a storage tank.

big bag discharger unlacing cabinet

Bulk bag discharging system - Unlacing cabinet

Big bag discharger with a rotary airlock valve with lateral flow.

big bag discharger unlacing cabinet

Jumbo bag discharging system - Unlacing cabinet

This installation is designed and built to meet the main expectations of users, namely: ergonomic equipment in a healthy, easily cleanable environment with increased functionality.

big bag discharger unlacing cabinet

Big bag discharging - Convenience food

Bulk bag discharger with dust containment enclosure and electric hoist loading.

big bag discharger unlacing cabinet

Big bag discharger

Bulk bag discharging line for the food industry.

big bag discharger unlacing cabinet

Big bag discharger unlacing cabinet

The station's standard big bag discharge model has been designed to ergonomically unpack the big bags and facilitate their handling. The structure is adjustable to easily adapt to the different dimensions of the big bags.

big bag discharger unlacing cabinet

Unlacing cabinet on bulk bag discharger

Flow control valve to regulate the discharge rate.

big bag discharger unlacing cabinet

Big bag discharging system

Powder processing in the agri-food sector.

big bag discharger unlacing cabinet

Big bag & sack discharging - Minerals and building industry

Powder processing in the building industry sector.

big bag unloader unlacing cabinet

Low structure - Unlacing cabinet

Bulk bag discharge that fits all sizes of bulk bags.

big bag unloader unlacing cabinet

Big bag discharging station

Bulk bag an sack discharge system for industrial production lines involving raw ingredients and bulk materials handling.

Features

Technical specification

Technical data sheet Type of loading
Hoist Trolley Low structure
Capacity 2 tons 2 tons 2 tons
Manufacturing of the structure Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel
Manufacturing of the parts in contact with the product Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel
Ergonomic height of access to the big bag 1,500 mm 1,600 mm  
Dust removal rate required 800 m³/h.* 800 m³/h.*  
Output 1    
Entrance 1    
Installed power 0,1 kw vibration 1,50 kw and 0,75 kw hoist  0,1 kw vibration 0,1 kw vibration
* May vary according to the product treated

Integrated equipment on standard versions (excluding options):

  • Self-supporting structure with hoist iron and tracking rail: allows the safe installation of big bags via the electric hoist by all operators (For loading by hoist and trolley)
  • 5-point handling cross: allows to fix the inner bag of big bags. A central hook can be implanted to handle the big bags with one handle (For all 3 types of loads)
  • Electric hoist: 2 ton lifting capacity - chain, cable or strap design (for hoist loads) (For hoist loadings)
  • Deposit tray: ensures the big bag is held during emptying and secures handling operations (For all 3 types of loads)
  • Vibrating motor: ensures the vibration of the removal tray to favor the extraction of the powder (For the loadings by low structure)
  • Sealing skirt: optimizes the containment by styling the bottom of the big bag (For loading by hoist and low structure)
  • Stripping box with waterproof door: offers secure and ergonomic access to the big bag drain (For all 3 types of load)
  • Suction connection: allows the station to be connected to the dust collection network (For hoist loading)
  • Handling sleeves allowing the pickup by the forklift truck (For loading by hoist and low structure)
  • Protective screen: ensures a clean powder supply without foreign matter (mesh size 50 x 50) (For loading by hoist and low structure)
  • Anti-overflow tube: allows to canalize the product flow in the striping box and facilitates the manipulations of the operator (For the loadings by low structure)

The stations can be built in painted steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the bulk material and the structure can be made of different materials.

Built-in equipment on standard versions* Type of loading
Hoist Trolley Low structure
Self-supporting structure x x  
5 points handling cross x x x
Electric hoist (2 tons) x    
Deposit tray x x x
Vibrating motor     x
Sealing skirt x   x
Stripping box x x x
Suction connection x    
Handling sleeves x   x
Screen of protection x   x
Anti-overflow tube     x
*Excluding options
 
Options

Available options

  • Big bag discharger
    Big bag discharger

    Dust collection ring

    It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connections for dust removal. A manually operated damper adjusts or closes the vacuum flow.

  • Big bag discharger - Glove box
    Big bag discharger - Glove box

    Glove box on bulk bag discharger

    Handling of toxic products and contaminants.

    The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.
    The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be emptied. A sieve is added in the stripping box to secure the process.
    Glove manufacturing material adapted to the requirements of your bulk materials.

  • Big bag discharger - Compactor
    Big bag discharger - Compactor

    Compactor

    The Palamatic Process big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.

  • Big bag discharger with lump breaker
    Big bag discharger with lump breaker

    Lump breaker

    Our lump breakers present the ideal solution for crushing materials that tend to form lumps.
    The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains

  • Big bag discharger - Side punchers
    Big bag discharger - Side punchers

    Big bag massage

    Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
    Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).

    Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.

  • Big bag discharger - Electric hoist
    Big bag discharger - Electric hoist

    Electric hoist

    It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
    The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box.

  • Big bag discharger - Load cells
    Big bag discharger - Load cells

    Load cells

    Weighing the assembly to inform the process on the amount of powder introduced. The complete big bag emptying system is installed on 4 load cells.

  • Big bag discharger - Spike
    Big bag discharger - Spike

    U-shaped bag puncture tip

    This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).

    Once the big bag is placed on the big bag discharging station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

    For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.

     

  • Big bag discharger - Spike
    Big bag discharger - Spike

    V-shaped bag puncture tip

    This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).

    Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

    For big bags with cuff, the tip U-shaped and allows to cut the big bag open at the height of his cuff.

  • Big bag discharger - Telescopic tube
    Big bag discharger - Telescopic tube

    Telescopic tube

    It allows a dust-tight connection of the big bag and ensures tension on the big bag cuff.
    The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention.

  • Big bag discharger - Valve
    Big bag discharger - Valve

    Control valve

    Stop the bulk material or regulate the flow.

    The Palamatic Process drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
    This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

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