Description
Big bag unloading station stripping box - Standard big bag unloading
Speed: 10 to 30 big bags/h.
Capacity: 2 tons/big bag
This big bag unloading standard model has been designed to ergonomically discharge the bulk bags and facilitate their handling. The structure is adjustable to easily adapt to different sizes of big bags.
The EF0 FIBC discharge equipment offers 3 types of loading models: hoist, trolley, and low structure.
Palamatic Process has developed big bag unloading stations to meet the needs of various industries discharging their material into their process with FIBC packages.
As standard, Palamatic Process offers two sizes to accommodate common width dimensions of big bags: 1,250 mm and 1,500 mm. This station also allows the deconditioning of bulk bags and the use of an electric hoist, trolley or a low structure for restrictive height requirements
A big bag handling cross is provided by Palamatic Process to ensure the safe handling and loading of big bags.
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Rate2
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Automation1
Hoist loading :
Standard big bag unloading (hoist loading) - passage width of the big bags: 1,250 & 1,500 mm
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Max big bag height in mm |
Max big bag width in mm |
A | B | C | D | |
|---|---|---|---|---|---|---|
| EF01-125 | 2,200 | 1,200 | 1,250 | 1,640 | 1,250 | 1,640 |
| EF01-150 | 2,200 | 1,450 | 1,500 | 1,890 | 1,500 | 1,890 |
Forklift truck loading :
Standard big bag unloading (trolley loading) - passage width of big bags: 1,250 & 1,500 mm
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|
Max big bag height in mm |
Max big bag width in mm |
A | B |
|---|---|---|---|---|
| EF02-125 | 2,200 | 1,200 | 1,250 | 1,250 |
| EF02-150 | 2,200 | 1,450 | 1,500 | 1,500 |
Low structure loading :
Standard Empty big bag standard (loading on low structure) - passage width of big bags: 1,250 & 1,500 mm.
Equipment advantages
- Anti-overflow tube to ensure the containment of the material flow during discharge.
- Safety screen limiting the risk of foreign objects entering the process downstream.
- Vibration tray to facilitate the flow of material.
- Safety baffle to secure the loops of the bulk bag for safe handling.
Media
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BIG BAG discharging system - PALAMATIC PROCESS
Throttle valve on big bag discharging station EasyFlow® EF
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Big bag discharging system
This bulk bag discharger is used to unload the big bag using an electric hoist installed at the top of the structure.
The electric hoist has a lifting capacity of 2 tons.
Big bag discharging - Untying box
The standard bulk bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door.
Big bag discharging line
An overflow tube is built-in on bulk bag dischargers. It guarantees a containment of the bulk material flow during the opening phase of the bulk bag spout and provides the operator with more ergonomics and safety.
Big bag deconditioning
The bulk bag discharger is fitted with a handling crossbar. This station is adjustable in height via a system of sleeves and pigments to adapt to the different dimensions of the big bags.
FIBC big bag discharging Palamatic Process
The dust containment enclosure with sealed door provides safe and ergonomic access to the bulk bag spout.
deconditioning line
Standard bulk bag discharging stations with electric hoist loading. Width of the big bag passage: 1 250 & 1500 mm.
Big bag unloading
The bulk bags are discharged to ensure that the tanks can be fed by pneumatic conveying. The feeding is controlled by the load cells positioned under the bulk bag discharger.
Bulk bag unloader food industry
The standard big bag discharger model is used to decondition all types of powders and bulk materials.
FIBC unloader industrial mixer feeding
Discharge of big bag and hoist loading
Big bag passage width: 1250 & 1500 mm
Bulk bag unloader
The installation of the bulk bag on the discharging station is carried out by you through the use of a forklift truck, an overhead crane...
Big bag discharging system
EasyFlow® EF01 loading with electric hoist: 10 to 30 big bags/h.
Iris valve on big bag discharger
This flow control system regulates or stops the flow of the bulk material. This action is possible thanks to the set of two pneumatic cylinders.
Big bag discharging station
The standard big bag discharging station is suitable for various sectors of activity: food processing, chemicals, fine chemicals, building industry, nuclear...
Big bag unloading industrial mixer feeding
The spices are discharged from the big bag to feed an industrial mixer.
Big bag discharging system - Unlacing cabinet
Bulk bag discharger - dust containment enclosure for the discharging of starch in powder.
Valve on big bag discharger
Dosing throttle valve on big bag discharging system.
Bulk bag discharger
The big bag is loaded onto the station using a forklift truck. A receiving buffer hopper under the station is fitted with a flat-bottomed anti-bridging device to facilitate the introduction of powders into the dilute phase pressure pneumatic convyeing system.
Big bag discharging - Stripping box
Big bag discharging - Dust containment enclosure - Forklift truck loading
Big bag discharging - Stripping box Palamatic Process
Big bag discharging - Dust containment enclosure - Forklift truck loading
Big bag emptying system
5 point handling cross to fix the internal bag of the big bag. A central hook can be installed to handle the big bags with 1 loop.
Big bag emptying system - unlacing cabinet - low structure
As an option, a tubular conveying screw is also available for the malodextrin conveying process.
Forklift truck loading - unlacing cabinet
Discharge of calcium carbonate for the production of cosmetic products.
Forklift truck loading - unlacing cabinet
The tubular screw is used for conveying the raw material when discharging the big bag.
Big bag emptying system for feeding trough screw
Milk powder production line.
The big bag emptying station feeds a trough screw. This trough screw conveyor is connected to a flexible fitting and bag dump station.
Forklift truck loading - unlacing cabinet - big bag discharging
Unlacing cabinet big bag discharging system. Integrated pneumatic slide valve to regulate the flow rate.
Big bag unloader - unlacing cabinet
At the end of the discharging of the big bag, the bulk materials fall into the belt conveyor for high speed raw ingredients transport.
Chemical products big bag discharging system
Discharge of chemicals while ensuring operator safety.
Trough screw under big bag discharge
The big bag emptying station feeds a trough screw connected to a tank via a connecting sleeve.
Vibratory sieve on big bag unloader
When discharging the big bag, the powder falls directly into a vibrating screen to remove foreign bodies and agglomerates.
Big bag discharging Palamatic Process
Big bag emptying station with an access platform. A stainless steel hopper is integrated into the equipment. An optional massage system is installed to facilitate the flow of powders.
Bulk bag discharging
This cosmetics industry uses various raw materials including powder to produce its finished products: potassium persulphate and sodium persulphate.
Bulk bag unloading
In the cosmetics sector, this project involves the treatment of persulphate through a big bag emptying station and integrated pneumatic conveying.
Bulk bag unloader - Unlacing cabinet
Containment when opening the dust containment enclosure.
Jumbo bag unloader - Unlacing cabinet
The positioning of the big bag is ensured by your handling equipment (trolley, overhead crane, jib crane...) coupled with the use of the big bag handling cross.
Big bag discharging of sugar
When emptying the big bag, the sugar is conveyed by means of a tubular screw conveyor.
Big bag discharging for egg product bulk material
Deconditioning of food powder for the manufacture of egg products.
Bulk bag discharging system - Chemical industry
The bulk material is unpacked from the big bag. Then the tubular screw transports the powder into a storage tank.
Bulk bag discharging system - Unlacing cabinet
Big bag discharger with a rotary airlock valve with lateral flow.
Jumbo bag discharging system - Unlacing cabinet
This installation is designed and built to meet the main expectations of users, namely: ergonomic equipment in a healthy, easily cleanable environment with increased functionality.
Big bag discharging - Convenience food
Bulk bag discharger with dust containment enclosure and electric hoist loading.
Big bag discharger unlacing cabinet
The station's standard big bag discharge model has been designed to ergonomically unpack the big bags and facilitate their handling. The structure is adjustable to easily adapt to the different dimensions of the big bags.
Unlacing cabinet on bulk bag discharger
Flow control valve to regulate the discharge rate.
Big bag & sack discharging - Minerals and building industry
Powder processing in the building industry sector.
Low structure - Unlacing cabinet
Bulk bag discharge that fits all sizes of bulk bags.
Big bag discharging station
Bulk bag an sack discharge system for industrial production lines involving raw ingredients and bulk materials handling.
Features
Technical specification
| Technical data sheet | Type of loading | |||
|---|---|---|---|---|
| Hoist | Trolley | Low structure | ||
| Capacity | 2 tons | 2 tons | 2 tons | |
| Manufacturing of the structure | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | |
| Manufacturing of the parts in contact with the product | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | Steel, 304 & 316L stainless steel | |
| Ergonomic height of access to the big bag | 1,500 mm | 1,600 mm | ||
| Dust removal rate required | 800 m³/h.* | 800 m³/h.* | ||
| Output | 1 | |||
| Entrance | 1 | |||
| Installed power | 0,1 kw vibration | 1,50 kw and 0,75 kw hoist | 0,1 kw vibration | 0,1 kw vibration |
* May vary according to the product treated
Integrated equipment on standard versions (excluding options):
- Self-supporting structure with hoist iron and tracking rail: allows the safe installation of big bags via the electric hoist by all operators (For loading by hoist and trolley)
- 5-point handling cross: allows to fix the inner bag of big bags. A central hook can be implanted to handle the big bags with one handle (For all 3 types of loads)
- Electric hoist: 2 ton lifting capacity - chain, cable or strap design (for hoist loads) (For hoist loadings)
- Deposit tray: ensures the big bag is held during emptying and secures handling operations (For all 3 types of loads)
- Vibrating motor: ensures the vibration of the removal tray to favor the extraction of the powder (For the loadings by low structure)
- Sealing skirt: optimizes the containment by styling the bottom of the big bag (For loading by hoist and low structure)
- Stripping box with waterproof door: offers secure and ergonomic access to the big bag drain (For all 3 types of load)
- Suction connection: allows the station to be connected to the dust collection network (For hoist loading)
- Handling sleeves allowing the pickup by the forklift truck (For loading by hoist and low structure)
- Protective screen: ensures a clean powder supply without foreign matter (mesh size 50 x 50) (For loading by hoist and low structure)
- Anti-overflow tube: allows to canalize the product flow in the striping box and facilitates the manipulations of the operator (For the loadings by low structure)
The stations can be built in painted steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the bulk material and the structure can be made of different materials.
| Built-in equipment on standard versions* | Type of loading | ||
|---|---|---|---|
| Hoist | Trolley | Low structure | |
| Self-supporting structure | x | x | |
| 5 points handling cross | x | x | x |
| Electric hoist (2 tons) | x | ||
| Deposit tray | x | x | x |
| Vibrating motor | x | ||
| Sealing skirt | x | x | |
| Stripping box | x | x | x |
| Suction connection | x | ||
| Handling sleeves | x | x | |
| Screen of protection | x | x | |
| Anti-overflow tube | x | ||
*Excluding options
Options
Available options
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Dust collection ring
It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connections for dust removal. A manually operated damper adjusts or closes the vacuum flow.
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Glove box on bulk bag discharger
Handling of toxic products and contaminants.
The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.
The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be emptied. A sieve is added in the stripping box to secure the process.
Glove manufacturing material adapted to the requirements of your bulk materials. -
Compactor
The Palamatic Process big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.
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Lump breaker
Our lump breakers present the ideal solution for crushing materials that tend to form lumps.
The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains -
Big bag massage
Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.
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Electric hoist
It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box. -
Load cells
Weighing the assembly to inform the process on the amount of powder introduced. The complete big bag emptying system is installed on 4 load cells.
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U-shaped bag puncture tip
This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).
Once the big bag is placed on the big bag discharging station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.
For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.
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V-shaped bag puncture tip
This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).
Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.
For big bags with cuff, the tip U-shaped and allows to cut the big bag open at the height of his cuff.
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Telescopic tube
It allows a dust-tight connection of the big bag and ensures tension on the big bag cuff.
The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention. -
Control valve
Stop the bulk material or regulate the flow.
The Palamatic Process drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
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Infant milk powder preparation
Product concerned: infant milk powder - Infant milk powder preparation - Industrial specialized in baby food production - The process consist of conditionning infant milk powder in diverse containing:...Food and Animal Feed
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Activated carbon feeding
Processed powder: activated carbon - Activated carbon feeding - The installation consists of a big bag emptying station EasyFlow® EF with various options to facilitate the discharge of the contents of...Chemical
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Kibbles manufacturing
Powders processed: palatability enhancers, flavours for dog and cat food - Kibbles manufacturing - Company SPF. To cope with its development, the French company SPF, the "petfood" branch of the...Food and Animal Feed
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Loading of chopper mixer
Processed powder: bukwheat flour - Loading of chopper mixer - Agri-food company positioned number one in self-service fresh food catering. The company wanted a system for emptying big bags filled with...Food and Animal Feed
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Preparation of milky drink
Processed powders: milk powder and sugar - Preparation of milk drinks - Agribusiness group in the Island of Reunion, this company is a leader in most markets in which it operates: fresh dairy products...Food and Animal Feed
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Icing sugar line
Processed powder: starch and granulated sugar - Icing sugar line - French sugar cooperative company - Supply and commissioning of a set of machines for the production of icing sugar and starch to feed...Food and Animal Feed
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Ferric sulphates process
Powder processed: ferric sulphate - Ferric sulphate unit - This company in the construction industry offers different types of products such as cement, lime, binders....Minerals and building
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Cement storage
Processed powder: cement - Cement storage - Cement manufacturer in Reunion Island.Minerals and building
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Process of plasterboard production
Processed powder: plaster - Process of plasterboard production - French company producing and selling plaster, products derived from plaster and products based on expanded polystyrene.Minerals and building
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Compounding line
Processed products: plastic granules - Compounding line - Installation of a big bag and Flowbin emptying station containing powdery or granulated powders in a buffer hopper.Chemical
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Tanning product
Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...Chemical
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Supply for battery manufacturing
Processed powder: cadmium oxide - Supply for battery manufacturing - The objective of this installation is to protect operators by avoiding the constraint of the working suit, which is very badly...Chemical
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Seaweed preparation
Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.Fine chemical
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Hair cream manufacturing
Processed powders: potassium persulphate and sodium persulphate - Hair cream manufacturing - A major French industrial group manufacturing cosmetics products wanted to install a new production line in...Fine chemical
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Sludge liming
Processed powder: Lime - Sludge liming - Manufacturer of dairy products - The project consists of adding lime at the outlet of the filter press for the treatment of water from the manufacturing...Water and smoke
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Adblue - Urea- DeNOx
Processed powders: solid urea, demined water and liquid urea - Adblue, Urea, Denox - Supplier of DeNOX solutions for thermal power plants to reduce nitrogen oxide emissions.Water and smoke
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Resin and gel coat manufacturing
Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The customer is one of the world leaders in the production of structural resins for the building, automotive, water...Chemical
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Dosing in a cutter mincer mixer
Processed powder: starch - Dosing in a cutter mincer mixer - The process is designed to feed a shredder in a controlled way. It consists of an EasyFlow® EF big bag deconditioning system, a VFlow®...Food and Animal Feed
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Animal nutrition food supplements
Processed powders: silica, clay, calcium carbonate, lithothamnium - Animal nutrition food supplements - This customer is a producer of specific mixtures of botanical extracts. In order to ensure its...Food and Animal Feed
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Loading of activated carbon
Processed powders: activated carbon - Loading of activated carbon - Installation for the world's leading supplier of coal for energy purposes.Chemical
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Truck loading with amino acids
Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.Food and Animal Feed
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Truck and wagon loading
Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...Chemical
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Bulk truck loading
Processed powder: polypropylene - Bulk truck loading - This powder handling line is designed to feed granules into trucks at a high rate of 25 t/h. The production requirement is to create neither...Chemical
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Cementation of nuclear waste
Processed powders: Cement + filler, lime and calcium nitrate - Cementation of nuclear waste - This process is intended for the cementation of fines and resinsEnergy
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Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station:...Food and Animal Feed
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Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
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Deconditioning of food powders
Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.Food and Animal Feed
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Perlite conveying
Processed powder: perlite - Perlite unloading, dosing and conveying - This mineral handling facility consists of an EasyFlow® 125 big bag deconditioning station.Minerals and building
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Incorporation of detergent products
Processed bulk materials: Benzotriazole and Tolytriazole - Incorporation of detergent products - The client is the Europe's leading supplier of household cleaning products and private brand toiletry...Chemical
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Calcium carbonate loading
Processed Materials: calcium carbonate, aluminum oxide, titanium dioxide, silica - Calcium carbonate loading into storage tank - For this project our client company is a specialist in the manufacture...Chemical
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Shampoo production line
Processed material: wax, parafin - Shampoo manufacturing - Automated loading of tanks (melters) for the preparation of shampoo.Fine chemical
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Dissolution of urea
Processed materials: liquid urea - Dissolution of urea - The 500m² facility consists of the production unit, polypropylene and HDPE storage tanks and storage of solid urea big bags.Water and smoke
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Dosages of Dry Mix products
Processed powders: whey, sugar, flavorings - Dry products dosing for dry mixing - Preparation line for the manufacture of ice cream with unitary dosage of different ingredients according to the recipe...Food and Animal Feed
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Déconditionnement et alimentation de cuves de préparation
Processed powders : Frying batter (flours, starches, spices, colourings...) - The installation concerns a pre-mixing line of ingredients for the food industry.Food and Animal Feed
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Manufacturing process for sealants
Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.Chemical
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Process for feeding mixers
Processed powders: potato flakes, semolina, salt, breadcrumbs - New workshop for the production of fillings - Unloading, transfer, storage, dosing.Food and Animal Feed
