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Big bag discharging - Stripping box - Easyflow EF0

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    Description
    big bag unloader unlacing cabinet
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    Logo test center Palamatic Process

    Big bag unloading station stripping box - Standard big bag unloading

    Speed: 10 to 30 big bags/h.

    Capacity: 2 tons/big bag

    This big bag unloading standard model has been designed to ergonomically discharge the bulk bags and facilitate their handling. The structure is adjustable to easily adapt to different sizes of big bags.

     

    The EF0 FIBC discharge equipment offers 3 types of loading models: hoist, trolley, and low structure.


    Palamatic Process has developed big bag unloading stations to meet the needs of various industries discharging their material into their process with FIBC packages.  
    As standard, Palamatic Process offers two sizes to accommodate common width dimensions of big bags: 1,250 mm and 1,500 mm. This station also allows the deconditioning of bulk bags and the use of an electric hoist, trolley or a low structure for restrictive height requirements

     

    Description big bag discharge docking system

     

     

    A big bag handling cross is provided by Palamatic Process to ensure the safe handling and loading of big bags.

     

    • Rate
      2
    • Automation
      1

    Hoist loading : 

     

    Standard big bag unloading (hoist loading) - passage width of the big bags: 1,250 & 1,500 mm

     

     

    Max big bag

    height in mm

    Max big bag

    width in mm

    A B C D
    EF01-125 2,200 1,200 1,250 1,640 1,250 1,640
    EF01-150 2,200 1,450 1,500 1,890 1,500 1,890
    big bag discharging electric hoist loading layout

     

    Forklift truck loading :

    Standard big bag unloading (trolley loading) - passage width of big bags: 1,250 & 1,500 mm

     

     

    Max big bag

    height in mm

    Max big bag

    width in mm

    A B
    EF02-125 2,200 1,200 1,250 1,250
    EF02-150 2,200 1,450 1,500 1,500

     

    big bag discharging unlacing cabinet forklift truck loading layout

    Low structure loading :  

     

    Standard Empty big bag standard (loading on low structure) - passage width of big bags: 1,250 & 1,500 mm.

     

    big bag discharging low profile independent loading layout
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    Equipment advantages

    - Anti-overflow tube to ensure the containment of the material flow during discharge.    

    - Safety screen limiting the risk of foreign objects entering the process downstream.

    - Vibration tray to facilitate the flow of material.

    - Safety baffle to secure the loops of the bulk bag for safe handling.

    View our equipment in videos

    BIG BAG discharging system - PALAMATIC PROCESS

    Throttle valve on big bag discharging station EasyFlow® EF

    View our equipment in photos

    fibc unloader electrical hoist

    Big bag discharging system

    This bulk bag discharger is used to unload the big bag using an electric hoist installed at the top of the structure. 

    The electric hoist has a lifting capacity of 2 tons. 

    big bag unloader unlacing cabinet bulk materials

    Big bag discharging - Untying box

    The standard bulk bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door. 

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    Big bag discharging line

    An overflow tube is built-in on bulk bag dischargers. It guarantees a containment of the bulk material flow during the opening phase of the bulk bag spout and provides the operator with more ergonomics and safety.

    forklift truck big bag unloading

    Big bag deconditioning

    The bulk bag discharger is fitted with a handling crossbar. This station is adjustable in height via a system of sleeves and pigments to adapt to the different dimensions of the big bags.

    fibc unloader bulk handling materials

    FIBC big bag discharging Palamatic Process

    The dust containment enclosure with sealed door provides safe and ergonomic access to the bulk bag spout.

    bulk bag unloader electrical powder handling

    deconditioning line

    Standard bulk bag discharging stations with electric hoist loading. Width of the big bag passage: 1 250 & 1500 mm.

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    Big bag unloading

    The bulk bags are discharged to ensure that the tanks can be fed by pneumatic conveying. The feeding is controlled by the load cells positioned under the bulk bag discharger.

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    Bulk bag unloader food industry

    The standard big bag discharger model is used to decondition all types of powders and bulk materials.

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    FIBC unloader industrial mixer feeding

    Discharge of big bag and hoist loading
    Big bag passage width: 1250 & 1500 mm

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    Bulk bag unloader

    The installation of the bulk bag on the discharging station is carried out by you through the use of a forklift truck, an overhead crane...

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    Iris valve on big bag discharger

    This flow control system regulates or stops the flow of the bulk material. This action is possible thanks to the set of two pneumatic cylinders.

    big bag discharging station palamatic process

    Big bag discharging station

    The standard big bag discharging station is suitable for various sectors of activity: food processing, chemicals, fine chemicals, building industry, nuclear...

     
     
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    Big bag unloading industrial mixer feeding

    The spices are discharged from the big bag to feed an industrial mixer.

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    Valve on big bag discharger

    Dosing throttle valve on big bag discharging system.

    Vidange de big bags d'amidon et de granulés

    Bulk bag discharger

    The big bag is loaded onto the station using a forklift truck. A receiving buffer hopper under the station is fitted with a flat-bottomed anti-bridging device to facilitate the introduction of powders into the dilute phase pressure pneumatic convyeing system.

    valve on big bag discharger

    Big bag discharging - Stripping box

    Big bag discharging - Dust containment enclosure - Forklift truck loading

    big bag discharger unlacing cabinet palamatic process

    Big bag discharging - Stripping box Palamatic Process

    Big bag discharging - Dust containment enclosure - Forklift truck loading

    big bag discharger unlacing cabinet palamatic process

    Big bag emptying system

    5 point handling cross to fix the internal bag of the big bag. A central hook can be installed to handle the big bags with 1 loop.

    big bag discharger low structure

    Big bag emptying system - unlacing cabinet - low structure

    As an option, a tubular conveying screw is also available for the malodextrin conveying process.

    big bag discharger bulk handling

    Forklift truck loading - unlacing cabinet

    Discharge of calcium carbonate for the production of cosmetic products.

    big bag discharge

    Forklift truck loading - unlacing cabinet

    The tubular screw is used for conveying the raw material when discharging the big bag.

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    Big bag emptying system for feeding trough screw

    Milk powder production line.
    The big bag emptying station feeds a trough screw. This trough screw conveyor is connected to a flexible fitting and bag dump station.

    big bag discharge palamatic process

    Forklift truck loading - unlacing cabinet - big bag discharging

    Unlacing cabinet big bag discharging system. Integrated pneumatic slide valve to regulate the flow rate.

    big bag unloader unlacing cabinet

    Big bag unloader - unlacing cabinet

    At the end of the discharging of the big bag, the bulk materials fall into the belt conveyor for high speed raw ingredients transport.

    fibc unloader unlacing cabinet

    Chemical products big bag discharging system

    Discharge of chemicals while ensuring operator safety.

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    Trough screw under big bag discharge

    The big bag emptying station feeds a trough screw connected to a tank via a connecting sleeve.

    vibratory sieve big bag unloader

    Vibratory sieve on big bag unloader

    When discharging the big bag, the powder falls directly into a vibrating screen to remove foreign bodies and agglomerates.

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    Big bag discharging Palamatic Process

    Big bag emptying station with an access platform. A stainless steel hopper is integrated into the equipment. An optional massage system is installed to facilitate the flow of powders.

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    Bulk bag discharging

    This cosmetics industry uses various raw materials including powder to produce its finished products: potassium persulphate and sodium persulphate.

    bulk bag discharger low structure cosmetics

    Bulk bag unloading

    In the cosmetics sector, this project involves the treatment of persulphate through a big bag emptying station and integrated pneumatic conveying.
     

    big bag unloader unlacing cabinet

    Bulk bag unloader - Unlacing cabinet

    Containment when opening the dust containment enclosure

    big bag unloader unlacing cabinet

    Jumbo bag unloader - Unlacing cabinet

    The positioning of the big bag is ensured by your handling equipment (trolley, overhead crane, jib crane...) coupled with the use of the big bag handling cross.

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    Big bag discharging of sugar

    When emptying the big bag, the sugar is conveyed by means of a tubular screw conveyor.

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    Big bag discharging for egg product bulk material

    Deconditioning of food powder for the manufacture of egg products.

    big bag unloader unlacing cabinet

    Bulk bag discharging system - Chemical industry

    The bulk material is unpacked from the big bag. Then the tubular screw transports the powder into a storage tank.

    big bag discharger unlacing cabinet

    Bulk bag discharging system - Unlacing cabinet

    Big bag discharger with a rotary airlock valve with lateral flow.

    big bag discharger unlacing cabinet

    Jumbo bag discharging system - Unlacing cabinet

    This installation is designed and built to meet the main expectations of users, namely: ergonomic equipment in a healthy, easily cleanable environment with increased functionality.

    big bag discharger unlacing cabinet

    Big bag discharging - Convenience food

    Bulk bag discharger with dust containment enclosure and electric hoist loading.

    big bag discharger unlacing cabinet

    Big bag discharger

    Bulk bag discharging line for the food industry.

    big bag discharger unlacing cabinet

    Big bag discharger unlacing cabinet

    The station's standard big bag discharge model has been designed to ergonomically unpack the big bags and facilitate their handling. The structure is adjustable to easily adapt to the different dimensions of the big bags.

    big bag discharger unlacing cabinet

    Unlacing cabinet on bulk bag discharger

    Flow control valve to regulate the discharge rate.

    big bag discharger unlacing cabinet

    Big bag discharging system

    Powder processing in the agri-food sector.

    big bag discharger unlacing cabinet

    Big bag & sack discharging - Minerals and building industry

    Powder processing in the building industry sector.

    big bag unloader unlacing cabinet

    Low structure - Unlacing cabinet

    Bulk bag discharge that fits all sizes of bulk bags.

    big bag unloader unlacing cabinet

    Big bag discharging station

    Bulk bag an sack discharge system for industrial production lines involving raw ingredients and bulk materials handling.

    Technical specification

    Technical data sheet Type of loading
    Hoist Trolley Low structure
    Capacity 2 tons 2 tons 2 tons
    Manufacturing of the structure Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel
    Manufacturing of the parts in contact with the product Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel
    Ergonomic height of access to the big bag 1,500 mm 1,600 mm  
    Dust removal rate required 800 m³/h.* 800 m³/h.*  
    Output 1    
    Entrance 1    
    Installed power 0,1 kw vibration 1,50 kw and 0,75 kw hoist  0,1 kw vibration 0,1 kw vibration
    * May vary according to the product treated

    Integrated equipment on standard versions (excluding options):

    • Self-supporting structure with hoist iron and tracking rail: allows the safe installation of big bags via the electric hoist by all operators (For loading by hoist and trolley)
    • 5-point handling cross: allows to fix the inner bag of big bags. A central hook can be implanted to handle the big bags with one handle (For all 3 types of loads)
    • Electric hoist: 2 ton lifting capacity - chain, cable or strap design (for hoist loads) (For hoist loadings)
    • Deposit tray: ensures the big bag is held during emptying and secures handling operations (For all 3 types of loads)
    • Vibrating motor: ensures the vibration of the removal tray to favor the extraction of the powder (For the loadings by low structure)
    • Sealing skirt: optimizes the containment by styling the bottom of the big bag (For loading by hoist and low structure)
    • Stripping box with waterproof door: offers secure and ergonomic access to the big bag drain (For all 3 types of load)
    • Suction connection: allows the station to be connected to the dust collection network (For hoist loading)
    • Handling sleeves allowing the pickup by the forklift truck (For loading by hoist and low structure)
    • Protective screen: ensures a clean powder supply without foreign matter (mesh size 50 x 50) (For loading by hoist and low structure)
    • Anti-overflow tube: allows to canalize the product flow in the striping box and facilitates the manipulations of the operator (For the loadings by low structure)

    The stations can be built in painted steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the bulk material and the structure can be made of different materials.

    Built-in equipment on standard versions* Type of loading
    Hoist Trolley Low structure
    Self-supporting structure x x  
    5 points handling cross x x x
    Electric hoist (2 tons) x    
    Deposit tray x x x
    Vibrating motor     x
    Sealing skirt x   x
    Stripping box x x x
    Suction connection x    
    Handling sleeves x   x
    Screen of protection x   x
    Anti-overflow tube     x
    *Excluding options
     

    Available options

    • Big bag discharger
      Big bag discharger

      Dust collection ring

      It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connections for dust removal. A manually operated damper adjusts or closes the vacuum flow.

    • Big bag discharger - Glove box
      Big bag discharger - Glove box

      Glove box on bulk bag discharger

      Handling of toxic products and contaminants.

      The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.
      The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be emptied. A sieve is added in the stripping box to secure the process.
      Glove manufacturing material adapted to the requirements of your bulk materials.

    • Big bag discharger - Compactor
      Big bag discharger - Compactor

      Compactor

      The Palamatic Process big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.

    • Big bag discharger with lump breaker
      Big bag discharger with lump breaker

      Lump breaker

      Our lump breakers present the ideal solution for crushing materials that tend to form lumps.
      The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains

    • Big bag discharger - Side punchers
      Big bag discharger - Side punchers

      Big bag massage

      Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
      Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).

      Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.

    • Big bag discharger - Electric hoist
      Big bag discharger - Electric hoist

      Electric hoist

      It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
      The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box.

    • Big bag discharger - Load cells
      Big bag discharger - Load cells

      Load cells

      Weighing the assembly to inform the process on the amount of powder introduced. The complete big bag emptying system is installed on 4 load cells.

    • Big bag discharger - Spike
      Big bag discharger - Spike

      U-shaped bag puncture tip

      This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).

      Once the big bag is placed on the big bag discharging station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

      For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.

       

    • Big bag discharger - Spike
      Big bag discharger - Spike

      V-shaped bag puncture tip

      This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).

      Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

      For big bags with cuff, the tip U-shaped and allows to cut the big bag open at the height of his cuff.

    • Big bag discharger - Telescopic tube
      Big bag discharger - Telescopic tube

      Telescopic tube

      It allows a dust-tight connection of the big bag and ensures tension on the big bag cuff.
      The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention.

    • Big bag discharger - Valve
      Big bag discharger - Valve

      Control valve

      Stop the bulk material or regulate the flow.

      The Palamatic Process drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
      This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

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    ADDITIONAL EQUIPMENT

    Big bag discharging - Telescopic tube - Easyflow EF1

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    Centralized dust collector

    Industrial dust collection applications, Mounting on a dust collecting...

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