Super sack filling systems - FlowMatic® 05

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Gross weighing filling unit with suspended bulk bag

The design office PALAMATIC PROCESS has developed a complete range of big bag (fibc, super sack, jumbo bag, bulk bag) filling stations to meet the needs of different industries dealing with powder handling. The FlowMatic® 05 model is the effective and flexible solution for packaging of bulk products. On the FlowMatic® 05 model, the clearance of the super sack can be done with a lifting table or an hydraulic cylinder.

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Specifications

Product code: FlowMatic® 05

Palamatic standard versions are available with short delivery times. The filling system for super sacks Flowmatic® 05 allows conditioning of all types of big bags with heights up to 2 400mm. We deal with all kinds of big bags (FIBC, IBC): simple envelope / double envelope / inner liner / partitioned bulk bag  / anti-static big bag...

specifications bag filling system fibc station flowmatic 05 palamatic

1. Automatic release hook

2. Inflating seal

3. Filling tube

4. Big bag preforming fan

5. Weight cells

6. Tension hydraulic actuators

7. Supporting structure

Equipments included in the model Flowmatic ® 05:

automatic stall big bag filling station palamatic

Automatic release of the big bags: four articulated hooks are located on the structure. The pneumatic cylinder actuated by the controller drives the tilting of the hook at the end of dosing.

inflating seal big bag filling station palamatic

Inflating seal: the connecting inflating seal ensures complete sealing of the big bag during its filling.

double envelop designed filling head

Filling head: the filling head is double envelop designed and allows the balancing of the volumes. The air charged is discharged via the degassing line which can be connected to the dedusting network.

big bag preforming fan fibc confined station palamatic

Shaping of the super sack: the fan, fitted on the main structure, ensures the shaping of the bulk bag.
It facilitates the filling of big bags fitted with an inner liner (PE or aluminized).
A by-pass valve completes the aeraulic line for degassing fines, captured by the double envelope tube during the conditioning phase.

weight cell on big bag filling unit

Integrated dosing / weighing on fibc filling unit: we incorporate load cells and operator interface for packaging big bags in a very precise way. Our bagging systems ensure you commercial weighing. Protected integration of the load cells warrants to you excellent lifetime of the equipment.
Additional options specific to big bags weighing such as Profibus communication mode or weighing ticket printing can be integrated. Our partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.

tension cylinder

Tension cylinder for big bag: the big bag filling unit integrates on the back of the structure a pneumatic cylinder to adjust the tension of the big bag. It allows the positioning at an ergonomic height of the big bag handles, ensuring a perfect shape with constant tension throughout the conditioning phase.
At the beginnig of the cycle, the filling starts with the big bag in a high position to be then laid on a pallet as soon as the load reaches 200 kg. This design enables perfect filling of the big bag and stability to guarantee safe handling without any risk of tipping.

supporting structure

Supporting structure: the supporting structure of the super sack is manually adjustable in height for greater flexibility.

vibrating table

Vibrating table: in order to deaerate the product, a vibrating table with two electric motors optimizes the filling.

 

Options

vibrating table

Vibrating table

In order to deaerate the product, a vibrating table with two electric motors optimizes the filling.

fibc conveyor palamatic

Automatic evacuation conveyor of the big bag

The super sack, positioned on the pallet, is evacuated by a motorized roller conveyor, thereby maximizing production.

pallet unstacker

Pallet unstacker on big bag filling line

In order to automate the big bag filling station, we propose the implementation of an automatic pallet unstacker.
Stacked pallets are stored and then fed one by one in the filling unit using a motorized conveyor.

access platform fibc charging unit

Operator access platform

It facilitates access to the upper part of the loading unit to permit the closing of the filling spout of the flexible container.

grounding clamp

Grounding clamp

Bonding strips are fitted to the entire system. A rapid connexion point allows the grounding of the bulk bags carrying an equipotential bonding of the whole unit.

fibc welding machine

Fibc welding machine

Once the big bag is filled, it is evacuated and the sleeve is closed. A thermo-welding system allows the realization of a tight seal of the super sack, by the action of heating claws on the internal bag of the fibc. Welding technologies are adaptable according to the characteristics of the big bag (aluminum inner liner).

rotating head

Rotating head to hang the loops of the big bag

System allowing the ergonomic positioning of the empty big bag. Designed with a high bearing resistance, a simple rotation (180 ° / 180 °) of the hanging system allows the operator to position the 4 handles of the big bag from his workstation.

The automatic release of the handles, once the big bag filled, completes the system. This equipment is particularly suitable for high cadences packaging.

The contained whole system includes the big bag pre-forming fan allowing use in harsh environments also subject to strong hygiene constraints.

palamatic big bag covering

Big bag covering

At the output of big bags filling unit, an automatic hooder provides final containment of super sack on its pallet.
The feeding of the big bag is performed by a motorized conveyor.

big bag filling unit palamatic

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