Super sack filling systems - FlowMatic® 06

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Net weighing for high rate loading and 100% automated

Rates from 1 to 30 super sacks / h.

The FlowMatic ® 06 model is the complete powder handling solution for the automatic packaging with net weighing for big bag, fibc, bulk bag, super sack, jumbo bag (dosing / packaging / conveying). This model is designed for continuous operation at very high flow, incorporating a maximum of operators tasks in "masked time". The big bag filling unit FlowMatic ® 06  is fitted with all the options necessary for conditioning with minimal human intervention: pre-dosing weighed hopper, containment inflating seal, rotating head hooking the super sack, height adjustable structure via a controlled pneumatic cylinder, bulk bag pre-forming fan, optional commercial weighing,  vibrating table for densification,  pallets unstacker, handling conveyor...

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Specifications

Product code: Flowmatic ® 06

Palamatic standard versions are available with short delivery times. The filling big bags Flowmatic ® 06 allows conditioning of all types of big bags with heights up to 2 400mm. We deal with all kinds of big bags (FIBC, IBC): simple envelope / double envelope / inner liner / partitioned big bag  / anti-static big bag...

technical characteristics flowmatic 06 palamatic

1. Pallets unstacker
2. Motorized conveyors
3. Automatic release
4. Inflating seal
5. Rotating head

6. Tension actuators
7. Vibrating table
8. Weight cells
9. Pre-dosing hopper
10. Platform

Equipments included in the model Flowmatic ® 06:

loader pallets palamatic process

Pallet unstacker on big bag filling line: implementation of the pallets (wood / plastic) is performed performed fully automatically through the pallets unstacker.
Pallet destacker: implementation of the pallets (wood / plastisque) is performed performed fully automatically through the destacker pallets. The unstacker device ensures, via a motorized roller conveyor, feeding of the filling unit in pallets. The size of the pallets supported by the unstacker is flexible, the spacing of the indexing pins are adjustable to different formats.

mechanical conveying big bag fibc palamatic

Roller conveyor: a series of motorized roller conveyors ensures the transfer of the empty pallets and of the big bags when filled. Conveyors positioned at the exit of the filling station are fitted with position sensors to ensure a buffer storage of big bags.

automatic stall big bag filling station palamatic

Automatic release of the big bags: four articulated hooks are located on the structure. The pneumatic cylinder actuated by the controller drives the tilting of the hook at the end of dosing.

inflating seal big bag filling station palamatic

Inflating seal: the connecting inflating seal ensures complete sealing of the big bag during its filling.

tension cylinder

Tension cylinder for big bag: the super sack filling unit integrates on the back of the structure a pneumatic cylinder to adjust the tension of the big bag. It allows the positioning at an ergonomic height of the big bag handles, ensuring a perfect shape with constant tension throughout the conditioning phase.
At the beginnig of the cycle, the filling starts with the big bag in a high position to be then laid on a pallet as soon as the load reaches 200 kg. This design enables perfect filling of the big bag and stability to guarantee safe handling without any risk of tipping.

vibrating table

Vibrating table: in order to deaerate the product, a vibrating table with two electric motors optimizes the filling.

weight cell on big bag filling unit

Integrated dosing / weighing on fibc filling unit: we incorporate load cells and operator interface for packaging big bags in a very precise way. Our bagging systems ensure you commercial weighing. Protected integration of the load cells warrants to you excellent lifetime of the equipment.
Additional options specific to big bags weighing such as Profibus communication mode or weighing ticket printing can be integrated. Our partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.
pre dosing hopper Pre-dosing hopper: located on load cells, this hopper allows the preparation of the dose to be bagged. This work in masked time allows the conditioning station to reach high rates.

fibc filling_unit_with_access platform

Platform for operator: the operator works to a single function: the implementation of the big bag. The whole platform is designed to offer ergonomics and safety: storage area for the empty big bags, tilting of the rails for closer access to the points of interface, touch screen for the installation control.

rotating head

Rotating head to hang the loops of the big bag: System allowing the ergonomic positioning of the empty big bag. Designed with a high bearing resistance, a simple rotation (180 ° / 180 °) of the hanging system allows the operator to position the 4 handles of the big bag from his workstation.
The automatic release of the handles, once the super sack filled, completes the system. This equipment is particularly suitable for high cadences packaging.
The contained whole system includes the big bag pre-forming fan allowing use in harsh environments also subject to strong hygiene constraints.

 

 

Options

fibc welding machine

Fibc welding machine

Once the big bag is filled, it is evacuated and the sleeve is closed. A thermo-welding system allows the realization of a tight seal of the super sack, by the action of heating claws on the internal bag of the fibc. Welding technologies are adaptable according to the characteristics of the big bag (aluminum inner liner).

grounding clamp

Grounding clamp

Bonding strips are fitted to the entire system. A rapid connexion point allows the grounding of the big bags carrying an equipotential bonding of the whole unit.

palamatic big bag covering

Big bag covering

At the output of big bags filling unit, an automatic hooder provides final containment of big bag on its pallet.
The feeding of the big bag is performed by a motorized conveyor.

mat on palett

Mat laying

A post for laying mat is located between the unstacker and the filling unit. It enables the automatic positioning of a mat (cardboard or PE film) on the empty pallet, prior to filling. This post is a necessary complement for maximum containment of the big bag and meets the quality standard of many industries.

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