Super sack filling systems - FlowMatic® 02

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Containment and stability of big bags

Rates from 1 to 15 big bags/h.

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The design office PALAMATIC PROCESS has developed a complete range of big bag (FIBC, super sack, jumbo bag, bulk bag) filling stations to meet the needs of different industries dealing with powder handling. The model FlowMatic®02 is the effective solution for flexible FIBC loading system of bulk materials. normes atex certified palamatic process
 

The FlowMatic®02 model integrates a containment inflating seal and a hanging point adjustable in height via a controlled pneumatic cylinder. The whole structure is adjustable and enables to package bulk bags or octabins of different heights depending on the density of the products handled. The filling head is double envelope designed to ensure the balancing of volumes and thus avoid emanation of dust in the atmosphere. The tension actuator ensures tension during the filling phase and thus gives an optimum shape of the bulk bag. The bottom of the big bag remaining flat, handling is safe without risk of tipping.

Big bag filling system FlowMatic®02 operating mode:

Big_bag_installation_step1.jpg   Big_bag_filling_head_step2.jpg   Big_bag_filling_operation_step3.jpg   Big_bag_on_pallet_step4.jpg
Installation of the big bag on the loading structure   Fixing of the filling spout on the inflating seal   Filling of the bulk bag : loading of the powder   End of filling, big bag ready
             
Big_bag_evacuation_with_fork_lift_step5.jpg   Evacuation_with_pallet_truck_step5.jpg        
Evacuation of the big bag with lift truck or Evacuation of the big bag with pallet truck    
 
 

 

Videos

Photos

bag filling station fibc palamatic bag filling system with hopper palamatic big bag filling unit flowmatic02-big-bag-filling-station-with-conveying.png assembly line trough screw conveyor octabin-filling-system-station-palamatic-process.jpg fibc filling system inflating seal bag filling station automatic line palamatic process bag filling station automatic line palamatic access platform on fibc conditioning system access platform on fibc conditioning system palamatic automatic release of the big bag bag filling system flowmatic07 palamatic process big bag fibc filling system flowmatic 07 palamatic big bag loading unit with inflating seal fibc big bag after filling station palamatic handling frame bag filling system palamatic loading tube fibc filling unit automated production line pallet unstacker palamatic pallet unstacker palamatic process stabilizer bag filling system

Specifications

Product code : FlowMatic® 02

Palamatic standard versions are available with short delivery times. The filling bulk bags Flowmatic ® 02 allows conditioning of all types of big bags with heights up to 2 400mm. We deal with all kinds of big bags (FIBC, IBC): simple envelope / double envelope / inner liner / partitioned bulk bag  / anti-static big bag...

specifications bag filling systems fibc flowmatic 02 palamatic

1. Round shape fork

2. Supporting structure

3. Width adjustment

4. Inflating seal

5. Filling head

6. Tension actuator

Equipments included in the model Flowmatic ® 02:

round fork for fibc loading

Round version forks for hooking of the handles of the big bag: provides easier sliding of the straps of the big bag and optimization of the hygiene.

fork for hooking handles big bag Palamatic

"U" version forks for hooking the handles of the super sack: allows the evacuation of the big bag by the straps directly by using the forklift (no use of pallet).

supporting structure

Supporting structure: the supporting structure of the big bag is manually adjustable in height for greater flexibility.

fork width adjustment station big bag Palamatic

Width adjustment: the distance between the hooking forks for the big bags straps are adjustable in width providing flexibility to the station. The adjustment of the forks optimizes both filling but also the stability of the big bag on the pallet.

double envelop designed filling head

Filling head: the filling head is double envelop designed and allows the balancing of the volumes. The air charged is discharged via the degassing line which can be connected to the dedusting network.

inflating seal

Inflating seal: the connecting inflating seal ensures complete sealing of the big bag during its filling.

tension cylinder

Tension cylinder for big bag: the big bag filling unit integrates on the back of the structure a pneumatic cylinder to adjust the tension of the big bag. It allows the positioning at an ergonomic height of the big bag handles, ensuring a perfect shape with constant tension throughout the conditioning phase.
At the beginnig of the cycle, the filling starts with the super sack in a high position to be then laid on a pallet as soon as the load reaches 200 kg. This design enables perfect filling of the big bag and stability to guarantee safe handling without any risk of tipping.

 

Options

weight cell on fibc filling unit

Integrated dosing / weighing on fibc filling unit

We incorporate load cells and operator interface for packaging big bags a very precise way.
Our bagging systems ensure you commercial weighing. Protected integration of the load cells warrants to you an excellent lifetime of the equipment.
Additional options specific to big bags weighing such as Profibus communication mode or weighing ticket printing can be integrated.
Our partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.

fan on big bag filling unit

Shaping of the big bag

The fan, fitted on the main structure, ensures the shaping of the super sack.

It facilitates the filling of big bags fitted with an inner liner (PE or aluminized).

A by-pass valve completes the aeraulic line for degassing fines, captured by the double envelope tube during the conditioning phase.

vibrating table

Vibrating table

In order to deaerate the product, a vibrating table with two electric motors optimizes the filling.

automatic release of the big bag

Automatic release of the big bag

Four articulated hooks are located on the structure. The pneumatic cylinder actuated by the controller drives the tilting of the hook at the end of dosing.

fibc conveyor palamatic

Automatic evacuation conveyor of the big bag

The big bag, placed on the pallet, is evacuated by a motorized roller conveyor, thereby maximizing production.

pallet unstacker

Pallet unstacker on super sack filling line

In order to automate the big bag filling station, we propose the implementation of an automatic pallet unstacker.
Stacked pallets are stored and then fed one by one in the filling unit using a motorized conveyor.

access platform fibc charging unit

Operator access platform

It facilitates access to the upper part of the loading unit to permit the closing of the filling spout of the flexible container.

mobile big bag filling unit

Mobile filling unit

Bagging stations can integrate handling scabbards allowing the handling of the whole unit with a transpallet or a lift truck.
These mobile super sack loading systems can condition big bags under separate feeding points or under truck loading bellows.
Versions with rails and wheels are also standard in Palamatic.

grounding clamp

Grounding clamp

Bonding strips are fitted to the entire system. A rapid connexion point allows the grounding of the big bags carrying an equipotential bonding of the whole unit.

fibc welding machine

Fibc welding machine

Once the big bag is filled, it is evacuated and the sleeve is closed. A thermo-welding system allows the realization of a tight seal of the super sack, by the action of heating claws on the internal bag of the fibc. Welding technologies are adaptable according to the characteristics of the big bag (aluminum inner liner).

hook for one handle big bag

Hook for big bag with one handle

The equipment can be designed to accommodate big bags with one handle. Specific holding hook allows the positioning of the handle. This hook is located on the structure for height adjustment, thus keeping the flexibility of the system.

A bent feeding tube completes the system to keep the big bag upright, ensuring optimum filling.

big bag filling unit palamatic

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