Super sack filling systems - FlowMatic® 03

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Containment, densification and weighing

Rates from 1 to 15 big bags/h.

 

The design office PALAMATIC PROCESS has developed a complete range of big bag (FIBC, super sack, jumbo bag, bulk bag) filling stations to meet the needs of different powder handling industries. The super sack loader FlowMatic® 03 model is the effective and complete solution for packaging of all products and bulk raw materials. normes atex certified palamatic process

The super sack loader FlowMatic® 03 model integrates all the necessary options for efficient packagingcontainment inflating seal, height adjustable structure via a controlled pneumatic cylinder, big bag pre-forming fan,  weighing system of the big bags,  optional commercial weighing,  vibrating table for densification... The whole structure is adjustable and enables to fill bulk bags or octabin of different heights. The filling head is designed double envelope to ensure the balancing of volumes and thus avoid emanation of dust in the atmosphere. The tension actuator and fan can give the big bag an optimal shape. The handling of the filled super sack is safe, without risk of tipping.

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Specifications

Product code : FlowMatic® 03

Palamatic standard versions are available with short delivery times. The super sack loader Flowmatic ® 06 allows conditioning of all types of big bags with heights up to 2 400mm. We deal with all kinds of bulk bags (FIBC, IBC): simple envelope / double envelope / inner liner / partitioned bulk bag  / anti-static big bag...

specification big bag filling system fibc station jumbo bag flowmatic 03 palamatic

1. Round shape forks

2. Supporting structure

3. Width adjustment

4. Inflating seal

5. Filling tube

6. Tension actuators

7. Big bag preforming fan

8. Vibrating table

9. Weight cells

Equipments included in the model Flowmatic ® 03:

round fork for fibc loading

Round version forks for hooking of the handles of the big bag: provides easier sliding of the straps of the big bag and optimization of the hygiene.

fork for hooking handles big bag Palamatic

"U" version forks for hooking the handles of the big bags: allows the evacuation of the big bag by the straps directly by using the a forklift (no use of palette).

supporting structure

Supporting structure: the supporting structure of the super sack is manually adjustable in height for greater flexibility.

fork width adjustment station big bag Palamatic

Width adjustment: the distance between the hooking forks for the big bags straps are adjustable in width providing flexibility to the station. The adjustment of the forks  optimizes both filling but also the stability of the big bag on the pallet.

double envelop designed filling head

Filling head: the filling head is double envelop designed and allows the balancing of the volumes. The air charged is discharged via the degassing line which can be connected to the dedusting network.

inflating seal

Inflating seal: the connecting inflating seal ensures complete sealing of the big bag during its filling.

tension cylinder

Tension cylinder for big bag: the big bag filling unit integrates on the back of the structure a pneumatic cylinder to adjust the tension of the big bag. It allows the positioning at an ergonomic height of the big bag handles, ensuring a perfect shape with constant tension throughout the conditioning phase.
At the beginnig of the cycle, the filling starts with the big bag in a high position to be then laid on a pallet as soon as the load reaches 200 kg. This design enables perfect filling of the big bag and stability to guarantee safe handling without any risk of tipping.

fan on big bag filling unit

Shaping of the big bag: the fan, fitted on the main structure, ensures the shaping of the super sack.
It facilitates the filling of big bags fitted with an inner liner (PE or aluminized).
A by-pass valve completes the aeraulic line for degassing fines, captured by the double envelope tube during the conditioning phase.
 

vibrating table

Vibrating table: in order to deaerate the product, a vibrating table with two electric motors optimizes the filling.

weight cell on fibc filling unit

Integrated dosing / weighing on fibc filling unit: we incorporate load cells and operator interface for packaging big bags in a very precise way. Our bagging systems ensure you commercial weighing. Protected integration of the load cells warrants to you excellent lifetime of the equipment.
Additional options specific to super sack weighing such as Profibus communication mode or weighing ticket printing can be integrated. Our partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.
 

 

Options

automatic release of the big bag

Automatic release of the big bag

Four articulated hooks are located on the structure. The pneumatic cylinder actuated by the controller drives the tilting of the hook at the end of dosing.

fibc conveyor palamatic

Automatic evacuation conveyor of the big bag

The bulk bag, placed on the pallet, is evacuated by a motorized roller conveyor, thereby maximizing production.

pallet unstacker

Pallet unstacker on big bag filling line

In order to automate the super sack filling station, we propose the implementation of an automatic pallet unstacker.
Stacked pallets are stored and then fed one by one in the filling unit using a motorized conveyor.

access platform fibc charging unit

Operator access platform

It facilitates access to the upper part of the loading unit to permit the closing of the filling spout of the flexible container.

mobile big bag filling unit

Mobile filling unit

Bagging stations can integrate handling scabbards allowing the handling of the whole unit with a transpallet or a lift truck.
These mobile big bag loading systems can condition big bags under separate feeding points or under truck loading bellows.
Versions with rails and wheels are also standard in Palamatic.

grounding clamp

Grounding clamp

Bonding strips are fitted to the entire system. A rapid connexion point allows the grounding of the super sacks carrying an equipotential bonding of the whole unit.

fibc welding machine

Fibc welding machine

Once the big bag is filled, it is evacuated and the sleeve is closed. A thermo-welding system allows the realization of a tight seal of the big bag, by the action of heating claws on the internal bag of the fibc. Welding technologies are adaptable according to the characteristics of the big bag (aluminum inner liner).

hook for one handle big bag

Hook for big bag with one handle

The equipment can be designed to accommodate big bags with one handle. Specific holding hook allows the positioning of the handle. This hook is located on the structure for height adjustment, thus keeping the flexibility of the system.

A bent feeding tube completes the system to keep the big bag upright, ensuring optimum filling.

rotating head

Rotating head to hang the loops of the big bag

System allowing the ergonomic positioning of the empty big bag. Designed with a high bearing resistance, a simple rotation (180 ° / 180 °) of the hanging system allows the operator to position the 4 handles of the big bag from his workstation.

The automatic release of the handles, once the big bag filled, completes the system. This equipment is particularly suitable for high cadences packaging.

The contained whole system includes the super sack pre-forming fan allowing use in harsh environments also subject to strong hygiene constraints.

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