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Big bag discharging - Telescopic tube - Easyflow EF1

  • Essai
  • Plan d'accès
telescopic tube palamatic process
Description
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Logo test center Palamatic Process

Big bag unloading station - Easyflow telescopic tube sealing by clamping

Rates: 10 to 20 big bags/h.

Capacity: 2 tons/big bag

Objectives: total containment & flexibility of treated big bags  

The ideal solution to ensure total airtightness during the big bag unloading process

Palamatic Process has developed confined telescopic tube unloading stations to meet the needs of industries using big bags. The structure of this station and the parts in contact with the bulk materials can be made of 304/316L stainless steel. The ergonomic height of access to the big bag is 1,400 mm and the necessary dust removal rate is 150 m³/h *.

This industrial machine ensures a total airtightness when emptying big bags. It keeps the cuff in tension to allow a fluid flow while ensuring ergonomic work for the operator.


Handling of big bags is available in 3 versions: loading hoist, loading trolley or low structure

 

  • Rate
    2
  • Automation
    1

Equipment advantages

- Total containment by tension and docking cylinder

- Double casing tube which assures the balancing of the volumes and makes it possible to avoid any increase in pressure or flow problem

- Connection of the big bag cuff

- Vacuuming of the big bag (option)

Media

View our equipment in videos

Station de vidange big bag - Tube télescopique

Vidange big bag tube télescopique

Vidange big bag avec tube télescopique

Vidange big bag 3D

Vidange big bag 3D

View our equipment in photos

EasyFlow 01 - Palamatic Process

EasyFlow 01 - Palamatic Process

The EasyFlow 01 model is suitable for unloading your big bags.

EasyFlow 01- Big bag

EasyFlow 01 EF01 - Palamatic Process

 

The EF01 equipment consists of a telescopic tube and clamp ring.

Big bag discharging - Easyflow EF1 Palamatic Process

Big bag discharging - Easyflow EF1 Palamatic Process

Big bag emptying system Easyflow EF1 with integrated telescopic tube and clamp ring.

bulk bag unloader telescopic tube

Big bag discharging

big bag discharger telescopic tube

Big bag discharging - Docking system

The telescoping tube provides a complete seal during discharge and keeps the sleeve in tension to allow a smooth flow.

bulk materials handling big bag discharger telescopic tube

Contained emptying of the big bag

Big bag discharger with telescoping tube and clamp ring.

big bag unloader telescopic tube electric hoist

Bulk bag discharging system

Bulk bag discharger for raw ingredients and bulk materials handling.

big bag unloader low structure telescopic tube

Big bag unloader low structure & telescopic tube

Discharge station for bulk bags of bulk and raw materials.

big bag unloader telescopic tube bulk materials

Jumbo bag discharging

Connection of the big bag spout, 2 possible configurations: 

- The inflatable seal is implanted on the double jacketed tube with a refocusing ring

- The "pinch" ring is activated manually or by pneumatic cylinders

iris valve big bag discharger

Iris valve

Flow control valve as an option. This pneumatic valve is used to throttle the big bag spout.

big bag discharger bulk material handling

Big bag discharging bulk materials handling

Big bag discharger with dust containment enclosure with tubular screw for bulk materials conveying.

bulk bag discharger low structure connection head

Bulk bag discharging - Telescopic tube

Bulk bag discharger on low structure. 

big bag discharge telescopic tube

Big bag discharge telescopic tube

Big bag discharger with telescopic tube, forklift truck loading and integrated big bag activators.

big bag discharger unlacing cabinet

Contained big bag discharge

Dust tight big bag discharger for handling chemicals products.

dustfree telescopic connection tube

Telescopic tube containment of the installation

Telescopic tube sealing with clamp for containment of the big bag discharger.

bulk material handling fibc and sack discharger

Big bag discharging for food powder

Deconditioning of big bag and sacks for liquidverter feeding by pneumatic conveying.

bulk material handling fibc and sack discharger

Big bag discharging food powder electric hoist loading

This machine is designed for the manual opening of all types of bags (25/50 kg) and big bags on the same unloading point. These operations are carried out by limiting dust emissions by adding a dust removal unit and an empty bag compactor (depending on the option).

bulk bag discharger low structure granulates

Bulk bag discharging low structure

Big bag discharge station with low structure - telescopic tube. A control valve is integrated to prevent product flow. A vacuum cabinet is also included to maintain a healthy working atmosphere.
 

big bag unloader telescopic tube powders

Telescoping tube - Bulk bag discharging

The telescopic tube performs a completely tight connection between the bulk bag and the bulk bag discharger.

big bag unloader telescopic tube powder process

Telescopic tube - Bulk bag discharging

Bulk bag handling is available in 3 versions: hoist loading, trolley loading or low structure.

big bag discharger palamatic process

Big bag handling cage

Big bag discharging with telescopic tube.

dustfree telescopic connection tube

Dustfree telescopic connection tube

Total containment by tension and clamping cylinder.

dustfree telescopic connection tube

Dustfree telescopic connection tube

To regulate or stop the flow rate.

bulk bag discharger low structure telescopic tube

Handling cage - big bag emptying

- Big bag discharging telescopic tube

- Handling structure

- Low structure

big bag unloader paint

Big bag unloader paint

The electric hoist is used to handle big bags by all operators.

big bag unloader telescopic tube powder process

Big bag unloader telescopic tube

Vacuuming of the big bag: the operator can vacuum the big bag through the dust collector to avoid dust emission.

dustfree telescopic connection tube

Dustfree telescopic connection tube

Control valve to stop the flow of the bulk material.

platform on big bag discharging

Platform on big bag discharging

The lifting capacity of the electric hoist is 2 tons per big bag.

big bag discharging telescopique low profile independent loading

Low structure for big bag discharging

We can carry out full-scale tests thanks to our test station for both discharging and filling big bags, these tests can be combined with dosing and pneumatic conveying or mechanical transport.

big bag discharger rubber

Big bag discharger in rubber industry

Bulk bag dischargers are specially designed for discharging a wide variety of bulk materials from different types of big bags.

big bag discharger rubber

Discharging of bulk bags containing rubber material

A dust-free solution thanks to the tightening mechanism of the liners.

dust tight connection tube bulk handling

Dust tight connection tube

The tight connection is ensured by a crimping ring.

Big bag discharging station EF1 Palamatic Process

Big bag discharging station EF1 Palamatic Process

Big bag discharging station Easyflow EF1 designed for a variety of products from different big bags.

Easyflow EF1 big bag Palamatic Process

Easyflow EF1 big bag Palamatic Process

Big bag discharging by telescopic tube.

Features

Technical specification

Rate 10 to 30 big bags/h.
Capacity 2 tons/big bag
Manufacturing materials Painted steel, 316L stainless steel
Installed power 0.1 kW / 2.97 kW (with hoist)

Dust removal rate required: 150 m³/h (may vary depending on the processed materials)

Ergonomic height of access to the big bag: 1,600 - 1,200 mm

Operating procedure: 

- Height adjustment of the connection tube

- Positioning of the big bag sleeve in the double casing tube

- Clamping of the sleeve - Release of the drain sleeve

- 100% confined product flow

Options

Available options

  • Big bag discharger
    Big bag discharger

    Dust collection ring

    It helps to minimize dust emissions.

    The dedusting ring is mounted on the tray. It consists of a split tubing and two connection connections for dust removal. A manually operated damper adjusts or closes the suction flow.

  • Big bag discharger - Glove box
    Big bag discharger - Glove box

    Glove box

    Handling of toxic products and contaminants.

    The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag. The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. Indeed, the glove box will allow the user to undo the bun of the big bag to allow its emptying. A screen is added to the stripping box to secure the process.

    Glove manufacturing material adapted to the requirements of your products.

  • Compacteur de big bag - Palamatic Process
    Compacteur de big bag - Palamatic Process

    Compactor

    The Palamatic big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust.
    It can be installed on one side or the other of the structure.

  • Big bag discharging - Bulk and powder handling
    Big bag discharging - Bulk and powder handling

    Lump breaker

    Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
    The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains.

  • Big bag discharging - Bulk and powder handling
    Big bag discharging - Bulk and powder handling

    Big bag massage

    Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
    Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).

    Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.

  • Big bag discharging - Electric hoist
    Big bag discharging - Electric hoist

    Electric hoist

    It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
    The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box.

  • Big bag discharging - Weight cells
    Big bag discharging - Weight cells

    Load cells

    Weighing the assembly to inform the process on the amount of powder introduced. The complete big bag emptying system is installed on 4 load cells.

  • Big bag discharging - Spike
    Big bag discharging - Spike

    U-shaped bag puncture tip

    This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).

    Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

    For big bags with cuff, the tip U-shaped and allows to cut the big bag open at the height of his cuff.

  • Big bag discharging - Spike
    Big bag discharging - Spike

    V-shaped bag puncture tip

    This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).

    Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

    For big bags with bleed-bottom, the V-shaped diamond tip and allows the bottom of the big bag to be cut open.

  • Big bag discharging - Control valve
    Big bag discharging - Control valve

    Control valve

    Stop the product or regulate the flow.

    The PALAMATIC drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
    This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

  • Big bag discharging - Telescopic tube
    Big bag discharging - Telescopic tube

    Telescopic pipe

    It allows an airtight connection of the big-bag and ensures tension on the big-bag cuff.

    The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention.

Case studies
  • Manufacture of coated peanuts

    Processed bulk solids: roasted/caramelized peanuts - Manufacture of coated peanuts - This factory develops and markets chocolate based products.
  • Wheat bran and lime premix line

    Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...
  • Washing powder premix

    Processed powders: optical brighteners (very volatile powder) - Washing powder premix - Installation for a European leader in private label detergents and hygiene products.
  • Product refining

    Processed powders: ciclopirox, praziqantel - Product refining - French chemical group specialized in pharmaceutical fine chemistry, performance fine chemistry, advanced specialties - new technologies...
  • Pharmaceutical loading

    Processed powder: Sorbitol - Pharmaceutical loading - Manufacturing of basic pharmaceutical products, medicines
  • Premix manufacturing

    Processed powders: silica, wheat, carbonate - Premix manufacturing - The installation consists of a new mixing line for the production of natural additives for animal nutrition.
  • Discharge, Feed and Grinding Line

    Processed bulk material: Lysine - Grinding Line - Facility for one of the world's leading animal nutrition companies.
  • Pharmaceutical powder discharging process

    Processed material: sodium bicarbonate - Powder processes in pharmaceutical laboratories - Deconditioning of raw materials (sodium bicarbonate for pharmaceutical application) from big bags.
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