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Automatic sack discharging - Minislit®

  • Essai
  • Plan d'accès
    Description
    automatic sack discharging station
    Image
    Logo test center Palamatic Process

    AUTOMATIC BAG DUMP STATION - MINISLIT® - Automatic opening without any adjustment

     

    The Minislit® Automatic bag dump station has a special profile cutting system without shredding to open the bags on three sides. The principle of turning and emptying the bags ensures a maximum emptying rate.

     
    ATEX certification Palamatic Process

    Designed to open bags of powdery products, bulk, powders, the Minislit® automatic bag vacuum is available with a belt cutting system. Suitable for multiple applications, from aggregates to pharmaceuticals, the integrated parts of the Minislit® bag opener can be cleaned manually or mechanically using the "Cleaning In Place" (CIP) option providing a complete wash with drying (30 minutes between washing and drying).
    The Minislit® bag dump station offers a bag opening rate of 2 to 8 bags/min.
    The mechanical drive and guiding parts are located on the outside of the machine to limit wear and tear and offer the possibility of emptying products with a high degree of abrasion.

     

    The MiniSlit® equipment can be integrated into an automatic bag opening process line such as our DePalSack® line.

     

     
    • Rate
      4
    • Overall dimensions
      5
    • Hygiene
      5

     

    Operation procedure:

    1. Deposit of the bag on a roller conveyor, positioned laterally to the bag dump station, for its introduction into the body of the machine on the screen provided for this purpose

    2. The presence of the bag is detected by the sensor that controls the cutting system

    3. The blade cuts the bag and the lower part is grasped by the inversion discs for complete emptying

    4. When the sensor is deactivated, the blade moves up to the rest position so as not to cut the bag in half

    5. The bag is directed towards the bag compactor through a helical screw and the machine is ready to receive the next bag

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    Equipment advantages

    - Automatic ribbon cutting system

    - Bag manipulator and belt conveyor

    - Screw compactor for empty bag evacuation and dust emission reduction

    - External gearboxes

    View our equipment in videos

    Automatic bag dump station - MiniSlit®

    Designed to open bags of powders and bulk materials, the automatic Minislit® 3000 bag discharging station is available with a belt cutting system.

    Automatic sack discharging - Minislit

    Automatic sack discharging - MiniSlit®

    Automatic sack station MiniSlit®

    The MiniSlit® machine is equipped with a bag manipulator and a belt conveyor.

    View our equipment in photos

    Minislit Palamatic Process

    Minislit® Palamatic Process

    Minislit® is an automatic bag emptying machine from Palamatic Process.

     
    Minislit® Palamatic Process

    Roller conveyor Minislit®

    The Minislit® system is equipped with a roller conveyor.

    Minislit® - Sack discharging Palamatic Process

    Minislit® sack discharging - Palamatic Process

    The Minislit® automatic bag emptying station ensures maximum emptying rate.

     
    automatic bag discharging minislit

    Automatic bag dump station - minislit®

    Bag discharging station for bulk materials handling applications.

    sack tube lifter automatic sack discharging

    Automatic bag dump station with compactor

    The screw compactor ensures the removal of empty bags and the reduction of dust emissions.

    sack tube lifter automatic sack discharging

    Automatic sack discharging

    Inverting disc that facilitates automatic bag cutting

    sack tube lifter automatic sack discharging

    Sack manipulator

    Bag manipulator and belt conveyor to increase throughput. 

    sack tube lifter automatic sack discharging

    Automatic bag dump palamatic process

    The Minislit® is part of our test station for easy testing with all types of bags. 

    sack tube lifter automatic sack discharging

    sack unloading

    Installation of an automatic bag dumping system in the petrochemical sector.

    sack tube lifter automatic sack discharging

    Minislit with bag compactor

    Designed to open bags of powders, bulk materials, bulk solids, raw ingredients, the automatic bag discharging Minislit® is available with a strip cutting system.
     

    sack tube lifter automatic sack discharging

    Automatic bag discharging - Minislit

    The Minislit® automatic bag discharger is used to open and discharge bags made of single or multi-layer paper, polyethylene, paper with polyethylene sheath and woven plastic with or without polyethylene sheath.

    automatic sack discharger blower

    Automatic sack discharger blower

    Blower system on Minislit® automatic bag discharger.

    minislit palamatic process

    Minislit® - Palamatic Process

    The mechanical drive and guide parts are installed outdoors, which protects them from wear and tear and allows very abrasive bulk materials to be discharged.

    automatic sack discharging

    Automatic sack discharging

    This gravity conveyor is fitted with 10 rollers that take the bags to the drive belts of the bag opening machine.

    automatic sugar sack discharging

    Automatic sugar sack discharging

    The automatic bag dump station is connected to the pneumatic conveying.

    powder processing automatic sack opening

    Powder processing automatic sack opening

    Pneumatic ribbon cutting system available in different options: carbon steel, stainless steel or diamond coated for applications with abrasive products. 

    automatic sack discharging minislit

    Automatic sack discharging minislit

    Vue intérieurs Minislit

    Minislit interior view

    Principle of operation of the cutting system. 

    automatic sack discharging minislit bulk materials

    Automatic bag opening - Minislit

    Automatic bag discharger for bulk solid materials, raw materials, bulk solids.

    automatic sack discharging minislit bulk materials

    Bulk materials handling automatic sack discharging

    Inclined belt for feeding the bag discharger.

    internal view minislit palamatic process

    Internal view of the Minislit®

    The belt conveyor transports the bag directly to the ribbon-saw cutting system.

    bulk materials automatic sack opening conveyor

    Automatic sack opening Palamatic Process

    The automatic bag dump station is equipped with a belt conveyor and a bag manipulator.

    automatic sack opening milk powder

    Sack discharging - Powder milk

    Depacking of milk powder for the food industry.

    Technical specification

    Capacity 15 to 50 kg/sack
    Manufacturing materials Painted steel, 304L stainless steel, 316L stainless steel
    Electrical power 5.5 kW
    Pneumatic consumption 3 Nm³/h.
    Dust removal rate 600 m³/h.

    The special profile strip cutting system without shredding allows the bags to be opened on 3 sides. The principle of turning and emptying the bags ensures a maximum emptying rate. It is particularly suitable for food and chemical industries as well as in the paint industry.
    Like all PALAMATIC PROCESS bag dump stations, its design facilitates cleaning and maintenance with the minimum number of retention areas. The mechanical drive and guide parts are installed outdoors, which greatly reduces wear and tear and offers the possibility of emptying products with a high degree of abrasion.

    Electrical powers
    Bag infeed conveyor (optional): 1,5 kW
    Cutting head drive motor: 1,5 kW
    Compactor and internal conveyor: 2,2 kW
    Fan motor (optional): 1,5 kW
    Vibrating motor (optional): 0,25 kW

     

     

    Dimensions

    automatic sack discharging minislit size
    automatic sack discharging minislit size

    Example of implementation

    Available options

    • Automatic sack discharging - Bulk handling
      Automatic sack discharging - Bulk handling

      Sack manipulator

      Sack manipulator : The operator, via a simple control handle, depalletizes the bags and positions them on the infeed conveyor.

      The infeed speed is ensured with maximum ergonomics.

    • Automatic sack discharging CIP - Bulk handling
      Automatic sack discharging CIP - Bulk handling

      Washing head nozzle

      The installation of nozzles inside the machine allows to ensure a complete and automatic cleaning of all the equipment after the opening phase.

      Several nozzles are installed to clean the entire machine and thus ensure zero cross contamination.

      The drying phase using filtered hot air (H14) is also offered by the Palamatic Process design office.

    • Automatic sack discharging belt conveyor - Bulk handling
      Automatic sack discharging belt conveyor - Bulk handling

      Belt conveyor

      The belt conveyor is used to deport the operator from the entrance of the machine.

      The belt conveyor is either vertical or inclined. Its design incorporates sensor cells that can also control the flow of the machine.

      The lengths are defined according to the installation constraints.

      A gooseneck is provided for inclined conveyors.

    • Automatic sack discharging - Bulk handling
      Automatic sack discharging - Bulk handling

      Depalletizer

      For automatic loading of the emptying machine.

    • Sack discharging - Bulk handling materials
      Sack discharging - Bulk handling materials

      Dust collector

      Dust removal is the essential additional equipment to ensure a healthy working atmosphere.

      The dust collector is installed directly on the machine and thus makes it possible to reintroduce the vacuum fines or is positioned outside for independent dust collectors.

      • Dust removal rate required: 1,000 m³/h
      • Filtration technology: cartridge or pouch
      • Unclogging: compressed air
      • Filter medium (variable according to the type of powders): antistatic polyester, oleophobic, PTFE coated...
    • Découpe de sacs
      Découpe de sacs

      Customized lump breaker

      The integrated lump breaker allows the machine to process clodded powders and bulk materials.

      The rotating blades ensure the passage of lumps through a calibrated screen.

      This lump breaker is fully integrated into the machine body, which ensures a reduced space requirement.

    • Automatic sack dumping - Bulk and powder handling
      Automatic sack dumping - Bulk and powder handling

      Vibrating chute

      The chute installed at the machine outlet allows to channel the product flow for introduction into the process upstream.

      The design is specific to each implementation.

    • Automatic sack dumping - Bulk and powder handling
      Automatic sack dumping - Bulk and powder handling

      Pre-crushing of the bag

      Pre-crushing of the bags when passing bags with lumps.
      The passage of the bag in front of the detect sensor starts the crushing action.

    • Automatic sack dumping - Bulk and powder handling
      Automatic sack dumping - Bulk and powder handling

      Machine support raiser

      Support raiser for the machine to enable the operator to have access to the various doors of the machine.

    • Automatic sack dumping - Bulk and powder handling
      Automatic sack dumping - Bulk and powder handling

      Holding roller

      The holding roller is used to process bags weighing less than 15 kg.

      Products such as aerosil or caposil packaged in large bags are held in place during cutting without risk of tearing.

    • Automatic sack dumping - Bulk and powder handling
      Automatic sack dumping - Bulk and powder handling

      Vibrating sieve

      Vibrating sieve : Positioned downstream of the bag deconditioner, the sieve ensures the protection of your production line.

    • Automatic sack dumping - Bulk and powder handling
      Automatic sack dumping - Bulk and powder handling

      Stainless steel fabrication

      Made of steel or stainless steel for all parts in direct contact with the handled products.

    • Preparation of milky drink

      Processed powders: milk powder and sugar - Preparation of milk drinks - Agribusiness group in the Island of Reunion, this company is a leader in most markets in which it operates: fresh dairy products...
    • Compound line

      Processed powder: polypropylene - Compound line - Installation of an automatic bag emptying system for polypropylene balls with a flow rate of 100 bags per hour.
    • Plastic extrusion

      Processed powder: polypropylene - Plastic extrusion - Installation of 2 automatic bag opening machines allowing to reintroduce in the process line productions packed in 25 kg bags at a capacity of 12t...
    • Manufacturing line for petfood industry

      Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industry
    Download the booklet

    ADDITIONAL EQUIPMENT

    Sack manipulator MANIS 160-1700

    Effortless lifting, Operator security, Ergonomics, MSDs

    Industrial automation - Pal'Touch®

    Programmable automatons for a precise monitoring of your production...

    Built-in dust collector

    Dust collection or vacuum applications, Flanged directly to equipment...

    Sack compactor

    Reduce waste volume, Containment, Healthy dust-free atmosphere, All...

    Semi-automatic sack discharging - Ergotip®

    The cutting system by the bottom of the sack prevenets the operator...

    Come and test our equipment in our test plant

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