Description
Automation and control plc - PAL’TOUCH®
Dosing, micro-dosing, traceability, supervision, background
As a designer of complete production lines, Palamatic Process associates ergonomically and visually programmed PLCs with its production units.
Production monitoring is as important as the result. This is why Palamatic Process’s automation and computer engineers include fool-proofing in raw material inputs, lot traceability, operator identification and dosing reliability. The production line steering screens provide ergonomics and comfort with continuous dialogue during the project execution phase between your production team and our design office.
Palamatic Process has its own electricity design office to meet all your needs. The electricity department is involved in preliminary design to help define your needs and guide you in many technical choices. It performs the following actions:
- Realization of electrical diagrams with SeeElectrical
- Definition and material control
- Reading and analysis of customer specifications.
The electrical engineering department works in close collaboration with the wiring workshop and the automation department. The wiring workshop has the following missions:
- Wiring and connection of electrical cabinets
- Wiring and connection of industrial control and power equipment
- Testing of cabinets and detection of electrical failures
- Electrical tests of equipment during acceptance
The automation design office is the guarantor of the proper functioning of your industrial automatons. In conjunction with the design office, it carries out the following operations:
- PLC programming (Siemens under TIA PARTAL V15, Schneider under Unity and SoMachine, Rockwell under CCW and Logic designer)
- Creation of operator screens (Siemens, Schneider, Rockwell, Beijer)
- Creation of supervision notices
- Analysis of customer specifications
- Permanent search for technical solutions
- Permanent updates of our programming standard.
- Our automation staff will visit your plant to install your equipment.
The documentation provided includes all operating and maintenance procedures. It allows your teams to optimally manage your industrial production line.
Equipment advantages
- Stamping of raw material feeds
- Batch traceability
- Identification of operators
- Dosing reliability
Media
View our equipment in videos
Pal'Touch® - Industrial automation
Pal'Touch® - Industrial automation
View our equipment in photos
Pal'Touch® control cabinet Palamatic Process
Pal'Touch® control cabinet from Palamatic Process equipped with a touch screen for production traceability.
Pal'Touch® Palamatic
Pal'Touch® control cabinets for remote control of the production line.
Automated systems and instrumentalization
Industrial automation enables the operator to control the equipment via a control screen. The process is thus automated, avoiding any human intervention.
Pal'Touch® automaton
Control screen to control the various machines.
Automation control cabinet
Electrical cable for control systems.
Industrial automation and instrumentalization
PLC management screen (start-up, flow, commercial weighing, etc...).
Industrial automation Pal'Touch® raw ingredients handling
A turnkey solution for your comfort:
- Wiring and connection of electrical cabinets
- Wiring and connection of industrial control and power equipment
- Testing of cabinets and troubleshooting of electrical failures
- Electrical tests of equipment during acceptance
Production line control box
Our automation collaborators come to your factory to install your equipment.
Industrial production line automation
- Realization of electrical diagrams with SeeElectrical
- Definition and material control
- Reading and analysis of customer specifications.
Wiring tests on control cabinet
Performing input/output tests: checking the proper functioning of the sensors and all actuators (motors, cylinders, valves, etc.).
Electrical control cabinet powder processing
- Wiring and connection of electrical cabinets
- Wiring and connection of industrial control and power equipment
- Testing of cabinets and troubleshooting of electrical failures
- Electrical tests of equipment during acceptance
Pal'Touch® automation on sack discharging processing line
Automate, robotize, make your production process more reliable.
Bulk handling equipment automation
- Empty tests of the equipment (automatic tests without product)
- Tests with bulk materials
Industrial automation touch screen
We are involved in the automation of any industrial process and we are specialized in the implementation of automated solutions in the management of your process.
Pal'Touch®screen for process control
As a designer of complete lines, Palamatic Process combines its production units with ergonomically and visually programmed PLCs. These automated processes can operate without human intervention.
Pal'Touch® industrial automation
Industrial automation system for the control of big bag emptying stations.
Industrial mill control
Control PLC for a sugar grinding system.
Control screen on dosing skid
Dosing skid with control screen.
Monitoring screen for seed application
Seed discharge from sacks for refilling with integrated dosing.
Skid with dosing monitoring
Seed discharge from sacks for refilling with integrated dosing.
Control screen on big bag discharging station
- Coding of raw material introductions
- Batch traceability
- Identification of operators
- Reliable dosing reliability
Control panel on big bag discharging station
Emptying of polypropylene bags for truck filling.
Big bag filling station monitoring
Big bag packing line with a capacity of 40 big bags per hour.
Automation and electricity department
- Optimization of the process and ergonomics of HMIs (Human-Machine Interactions)
- Operator training
- Complete and have signed the acceptance report.
Electrical wiring
The electrical wiring is done in our workshops. All our control cabinets are tested on your equipment before shipment.
industrial production lines involving raw ingredients traceability
Palamatic Process PLCs are used to manage the traceability of your production.
Automation on FlowMatic®03
Equipment integrated:
- FlowMatic® 03 - Big bag filling station
- Clamping ring
- PalSack® - Sack filling station
- Drop through rotary valve
- Magnetic detector
- Industrial automation
Mixer with industrial automation
Horizontal mixer (ploughshares/blades) with industrial automation and access platform.
Control screen for production line control
Control cabinet with touch screen for big bag filling station monitoring.
Bulk materials production line monitoring
Pal'Touch® technology: programmable controllers for precise raw ingredients production monitoring.
Control cabinet
Programmable industrial PLC.
Palamatic Process ATEX control cabinet
Palamatic electrical control cabinet specially designed to meet ATEX standards.
Pal'Touch® PLC
The Pal'Touch® PLC will allow you to optimally control your production tool on the production line.
Pal'Touch® - Industrial automation solution
Simple and intuitive control screen on the Pal'Touch® PLC equipped with a stylus.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Loading of kneaders
Processed powders: salt, flour, milk powder, sugar, ascorbic acid - Loading of kneaders - Worldwide company specialized in industrial bakery.Food and Animal Feed
-
Pharmaceutical loading
Processed powder: Sorbitol - Pharmaceutical loading - Manufacturing of basic pharmaceutical products, medicinesFine chemical
-
Instant chocolate powder
Powder processed: chocolate powder - Instant chocolate powder - This company in the agri-food sector produces chocolates, sweets, condiments, seasonings, sugars...Food and Animal Feed
-
Premix manufacturing
Processed powders: silica, wheat, carbonate - Premix manufacturing - The installation consists of a new mixing line for the production of natural additives for animal nutrition.Food and Animal Feed
-
Loading of activated carbon
Processed powders: activated carbon - Loading of activated carbon - Installation for the world's leading supplier of coal for energy purposes.Chemical
-
Truck and wagon loading
Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...Chemical
-
Bulk truck loading
Processed powder: polypropylene - Bulk truck loading - This powder handling line is designed to feed granules into trucks at a high rate of 25 t/h. The production requirement is to create neither...Chemical
-
Animal flour loading
Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.Food and Animal Feed
-
Sugar packing
Processed powder: white sugar - Sugar packing - The FlowMatic© 04 bulk bag filling station allows dust-tight packaging of all types of powders, limits dust emissions and automates the removal of the...Food and Animal Feed
-
Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station:...Food and Animal Feed
-
Preparation of dried fruit recipes
Processed products: dried fruit - Preparation of dried fruit recipes - This installation involves the feeding of dried fruit to a mixer. The various dried fruits are stored in bags, boxes and big bags...Food and Animal Feed
-
Reactors loading
Processed bulk material: lithium fluoride - Reactor loading - High performance pneumatic vacuum conveying with dosing container for incorporation into pressurized reactors. Our customer, a Chinese...Chemical
-
Lime and mineral packing
Processed powders: lime + additives - Lime and minerals packing - The installation involves a FlowMatic® 05 big bag filling station with suspended weighing.Minerals and building
-
Handling of veterinary bulk solids
Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk materialFood and Animal Feed
-
Disperser feeding
Poudres traitées : silice pyrogénée, aerosil, carbonates de calcium, imersil, graphite expansé - Alimentation disperseur - L'installation est composée d'un poste de vidange de sacs dépoussiéré couplé...Chemical
-
Automated drum dumper
Powder processed: wet ground powder - Automated drum dumper - Dumping and discharging of drums of wet ground powder at a rate of 40 drums/hour.Chemical
-
Blower for feeding containers
Processed materials: crushed egg shells - Blower for feeding containers - The purpose of the equipment is to collect crushed egg shells from a centrifuge / crusher placed downstream of automatic...Food and Animal Feed
-
Discharge, Feed and Grinding Line
Processed bulk material: Lysine - Grinding Line - Facility for one of the world's leading animal nutrition companies.Food and Animal Feed
-
Frozen fruit process
Processed bulk solids: blackcurrent, cherries, bananas, raspberries, peaches - Frozen fruit process - IQF (Individually Quick Frozen) big bag and cardboard box discharger.Food and Animal Feed
-
Mixing and packing of spices
Processed powders: spice mixtures (curry...), tea and herbal tea blends, fine salt - Spice blending and bagging - Bagging station for packaging spice and powder blends in bags from 1 to 25kg.Food and Animal Feed
-
Deconditioning of food powders
Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.Food and Animal Feed
-
Raw material dosing
Processed powders: milk powder, salt, sugar and additives - Raw material dosing - This project concerns the deconditioning of raw materials in big bags for the feeding of 2 Viennese pastry production...Food and Animal Feed
-
Powder incorporator feeding system (powder/liquid mixer)
Processed powder: Mallow powder with a bulk density of 0.5 kg/m³. - Powder incorporator feeding system (powder/liquid mixer) - The purpose of the installation is the vacuuming of mallow powder for...Fine chemical
-
Perlite conveying
Processed powder: perlite - Perlite unloading, dosing and conveying - This mineral handling facility consists of an EasyFlow® 125 big bag deconditioning station.Minerals and building
-
Manufacturing of engine additives
Treated powder: diatomaceous earth - Manufacture of engine additives - Safe incorporation of powders with nitrogen inerting sluice in a sensitive environment, ATEX gas zone, zero retention.Chemical
-
Drum filling with chemical agents
Processed materials: hydrazine hydrate derivative - Drum filling with chemical agents - The customer is the world leader in chemistry for the manufacture of building materials.Chemical
-
Incorporation of detergent products
Processed bulk materials: Benzotriazole and Tolytriazole - Incorporation of detergent products - The client is the Europe's leading supplier of household cleaning products and private brand toiletry...Chemical
-
Recycling of milk powder by micronization
Processed powder: dairy product flakes, density 400 to 500 µm - Recycling of milk powder by micronization - The installation consists of the dosing, transfer, grinding and reconditioning of the milled...Food and Animal Feed
-
Polyamide production line
Processed material: polyamide, nylon - Polyamide production line - This installation relates to an international group specialising in the manufacture of polyamides which wishes to set up an octabin...Chemical
-
Calcium carbonate loading
Processed Materials: calcium carbonate, aluminum oxide, titanium dioxide, silica - Calcium carbonate loading into storage tank - For this project our client company is a specialist in the manufacture...Chemical
-
Process for food supplements
Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Big Bag filling station with integrated weighing and vibrating densification table.Food and Animal Feed
-
Pharmaceutical powder discharging process
Processed material: sodium bicarbonate - Powder processes in pharmaceutical laboratories - Deconditioning of raw materials (sodium bicarbonate for pharmaceutical application) from big bags.Fine chemical
-
Contained feeding of pharmaceutical ingredients
Processed material: titanium dioxide - Contained feeding of pharmaceutical ingredients - Big bag discharge by vacuum pipe for the contained feeding of pharmaceutical ingredients.Fine chemical
-
Manufacture of glass wool
Material handled: sodium nitrate beads - Manufacture of glass wool - The client, a world leader in insulation solutions, required installation of a pneumatic conveying system for the transfer of...Chemical
-
Oil filter recycling
Handled products: oil filters - Oil filter recycling - Recycling installation for a company involved in waste managementChemical
-
Tank feeding
Processed powders: Cobalt Carbonate, Cobalt Hydroxide & Cobalt Oxalate - Tank feeding - The purpose of the installation is to feed a preparation tank with the product packaged in big bags.Energy
-
Milk powder mixing line
Processed powder: infant milk powder - Milk powder mixing line - The mixing line is totally cleanable with the complete dismantling of the equipment with our Palamatic-EasyClean range of equipment.Food and Animal Feed
-
Dissolution of urea
Processed materials: liquid urea - Dissolution of urea - The 500m² facility consists of the production unit, polypropylene and HDPE storage tanks and storage of solid urea big bags.Water and smoke
-
Laundry powder packaging
Processed powders: detergents and washing powders - Laundry powder packing - Packaging of powdered finished products in 20, 25 and 30 kg bags.Chemical
-
Multi-format tipper
Product treated: drained automotive filters - Our client specializes in the collection and treatment of industrial wastes.Chemical
-
Transfer and bagging of plastic parts
Products treated: caps for medical use - Transfer and bagging of plastic parts - The customer is a manufacturer of needle caps for the pharmaceutical industry.Fine chemical
-
Sugar grinding unit
Processed powders: icing sugar from white granulated sugar and starch - Sugar milling unit - The installation consists of feeding the mill with granulated sugar and then packaging the resulting icing...Food and Animal Feed
-
Double confined EasyFlow® EF200 big bag emptying station
Products processed: solid coal rods - Double confined EasyFlow® EF200 big bag emptying station - The installation concerns two big bag unloading stations for high-speed, semi-automatic deconditioning....Minerals and building
-
Filling of truck with cement
Processed product: cement - Filling of truck with cement - Two EasyFlow® EF100 big bag unloading stations for high-speed semi-automatic unpacking.Minerals and building
-
Grinding and packaging of finished products
Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.Food and Animal Feed
-
Manufacturing line for petfood industry
Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industryFood and Animal Feed
-
Weighing, conveying, dosing and transfer
Products processed: snack cakes (starch, rice flour, oats) - Weighing, conveying, dosing and transfer - Extraction from big bags and sacks to feed a kneading tank.Food and Animal Feed
-
Unloading and conveying of cement
Processed powder: cement - Unloading and conveying of cement - Unloading of cement from 1 ton big bags with pneumatic transfer of material to silo storageMinerals and building
-
Automated big bag filling system
Treated powder: spodumene - Big bag filling for lithium battery production - Automated solution with minimal operator intervention.Minerals and building
-
Repackaging in drums and small big bags
Processed powder: Dextrose Anhydride - Repackaging in drums and small big bags - The installation is a complete turnkey line allowing the repackaging of dextrose from big bags into plastic drums or...Fine chemical
-
Production of polyethylene flakes
Processed powder: polyethylene - Production of low-density polyethylene - Company in the petrochemical industry: Installation of 2 big bag packaging lines.Chemical
-
Confined deconditioning, dosing and transfer of powders
Processed powders: Minerals and additives (such as titanium dioxide) for the manufacture of paints - Emptying of big bags into mobile IBCs with dosing and transfer of the product to a mixer downstream...Chemical
-
Autonomous manufacturing of a AdBlue by modular container process
Processed product: Solid Urea - AdBlue manufacturing by containerized process - Powerbarge / factory ship in New Caledonia.Water and smoke
-
Mixing and packing line for dried fruits
The dried fruit recipe preparation line allows you to: - load a paddle mixer with ingredients packaged in boxes - mix the different raw materials according to the recipe - transfer the dried fruit...Food and Animal Feed
-
Loading of big bags of fly ash
Processed powder: fly ash - Filling of big bags for building materials via gravity discharge from a silo.Minerals and building
-
Loading big bags of soda ash
Treated powder : Natural soda ash - Automatic big bag filling line with buffer hoppers. Remote control system ensuring traceability and safety of the process.Chemical
-
Manufacturing process for sealants
Processed powder : Sodium hypophosphite - Manufacture and installation of a new turnkey process line for the production of coatings and sealants in an ATEX hazardous location.Chemical
-
Process for the production of chocolate
Process materials: granulated Sugar, whey, skim milk powder, and various other minor additives - Process for the production of chocolate - Objectives: unloading, transfer, storage and dosing of...Food and Animal Feed
-
High-rate big bag unloading system for the plastics and polymer industry
Processed powders: PET resin granules and PET flakes - Fully automated big bag discharging line - Big bag compaction at the end of the lineInsect breeding
-
Railcar unloading
Processed powders: tapioca starch, potato starch, corn starch - Unloading of railcars - Line for powder repackagingFood and Animal Feed
-
Cement deconditioning
Processed product: cement - Cement deconditioning - Autonomous bulk bag unloading system for the cement industryMinerals and building
