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PalBox®01 - Box Filling

  • Essai
  • Plan d'accès
    Description
    Box filling - Bulk conditioning

    PalBox® 01 Cardboard box Filling Station - Provides box packaging for sensitive products

    The cardboard box filling station provides carton packaging for sensitive products.
    The semi-automatic or automatic station allows weight filling operations. The filling head adapts to the height of the carton for even better packaging.

    • Rate
      5
    • Automation
      5
    • Containment
      5

     

    Operating procedure:

    1 - The box is placed manually on the roller conveyor.

    2 - The table on which the carton is placed automatically rises under the filling sleeve.

    3 - The product flows in the carton in a controlled way thanks to the load cell system.

    4 - The table goes down and the carton is evacuated to the stop point.

    5 - The operator removes the box from the filling station with a suction manipulator.

     

     

    Magnetic separator 

    During packaging operations, metal ejector detectors are very effective in separating even weakly magnetized or very thin ferrous metal particles from the passing product flow. Metal detectors are designed for extremely precise detections and eliminate all magnetic or non-magnetic metal particles (iron, steel, stainless steel, aluminum) that can be mixed with powdery products falling in gravity. This equipment is ideal for the protection of both the facilities and the production, especially for the chemical and food industries.

     

    The vibrating elevating table 

    Vibrating elevator tables  are units designed for packing bulk materials into containers such as boxes, drums, crates, etc. moving on roller conveyors. This equipment is used to densify the product in containers in order to increase the apparent density or simply limit the slope that forms at the end of filling. 
    The height of the elevating table is adjustable by proximity switches. After lowering, the load and the roller conveyor are weighed together. It is an ideal solution for filling installations.

     

    Conveyor stops 

    The stop is a fixed mechanical end element of a conveyor line designed to stop or accumulate the transported product arriving at it. This stop secures the production line.

    For the operation of the line, retractable intermediate stops (controlled by pneumatic cylinders) can be integrated.

     

    Commercial weighing 

    Commercial weighing is the final stage of cardboard packaging of raw materials. The box is positioned, at the end of the conveyor line, on a scale that is also called the Non-Automatic Weighing Instrument (NAWI). The operator carries out the operations of checking the weight of the bag and removing the weighed loads.
    Cartons are ready to be palletized and stored.

     

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    Equipment advantages

    - Control screen

    - Weighs to control the amount of material incorporated

    - Scan for the traceability of packaged boxes

    - Stop points

    View our equipment in photos

    cardboard box filling

    Box packing

    The filling head adapts to the height of the box for a custom-made packing.

    box filling bulk material handling

    Palbox - Cardboard box filling

    The cardboard filling head is equipped with a inflatable seal and a clamping ring to ensure that the cardboard boxes are filled tightly.

    cardboard box filling bulk material handling

    Cardboard filling

    Weighing management: low speed switching to refine the dosing accuracy.

    cardboard box filling bulk material handling

    Box filling station

    The roller conveyor is used to feed the cardboard box filling station with empty boxes.

    cardboard box filling bulk raw material handling

    Cardboard box packaging

    Bag packer for flavor enhancers in boxes for the food industry.

    cardboard box filling bulk powders handling

    Cardboard box packaging machine

    Mobile cardboard filling station on a mixing and packaging line.

    cardboard box filling line

    Automated cardboard boxes conditioning station

    Packing by target weight in cardboard.

    industrial storage container filling

    Automated cardboard boxes conditioning station

    The Palamatic Process PalBox® cardboard box filler ensures the packing of sensitive bulk goods into boxes.

    It is composed of:

    Technical specification

    Rate 4 000 liters/h.
    Capacity 50 kg/box
    Manufacturing materials Painted steel, 316L stainless steel
    Installed power 1.5 to 5.5 kW
    Compressed air consumption 0.1 to 0.5 Nm³
    Dust removal rate 100 m³/h.
     

    The integrated equipment:

    - Empty carton supply conveyor

    - Weighing and vibrating weighing table

    - Conveyor of evacuation

    - Confinement

    - Control servo control- Dosing module

    - Magnetic separator and ejector

    - Magnetic bars

    - Storage

    • Tomato powder process

      Processed product: tomato powder - Industrial process for tomato products - The application requested by the customer is the filling of big bags and cartons at the outlet of the atomization tower
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    ADDITIONAL EQUIPMENT

    Vibrating feeder

    Extraction and weighing, Up to 2 t./h., Fragile or abrasive materials...

    Flexible fitting

    Flexible system, Hygiene, Safety, No tools needed for disassembly

    Box manipulator

    Single operator, Optimal working conditions, Effortless lifting...

    Screw feeder

    Weight or volumetric dosing system, 24 to 6 458 liters/h.

    Centralized dust collector

    Industrial dust collection applications, Mounting on a dust collecting...

    Come and test our equipment in our test plant

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