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Big bag unloading - Unlacing cabinet - Easyflow EF0

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    Description
    big bag unloader unlacing cabinet
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    Logo test center Palamatic Process

    Big bag emptying station with unlacing cabinet - Standard big bag unloading equipment

    Rate: 10 to 30 big bags/h.

    Capacity: 2 tons/big bag

    The EF0 big bag unloading station is a standard model that has been designed to ergonomically empty big bags and facilitate their safe handling. The structure is adjustable to easily adapt to different bulk bag sizes and loading methods.

    The EF0 big bag emptying equipment offers 3 types of loading models: hoist, forklift, and low structure.

    Palamatic Process has developed big bag unloading stations to meet the needs of various industries feeding their bulk material into their production process via FIBC packages. 

    As standard, Palamatic Process offers two sizes to accommodate common width dimensions of big bags: 1,250 mm and 1,500 mm. This station also allows the unloading of big bags and the use of an electric hoist, forklift or low structure design for spaces with restrictive clearances.

     

    Description big bag discharge docking system

     

     

    A big bag handling cross is provided by Palamatic Process to allow for the safe handling and loading of the big bags.

     

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    Equipment advantages

    - Anti-overflow tube for containment of the material flow during unloading.   

    - Safety screen to prevent foreign objects entering downstream process.

    - Vibration tray to facilitate material flow.

    - Safety baffle to secure the loops of the bulk bag for safe handling.

    View our equipment in videos

    BIG BAG discharging system - PALAMATIC PROCESS

    Throttle valve on big bag discharging station EasyFlow® EF

    View our equipment in photos

    fibc unloader electrical hoist

    Big BAG UNLOADING SYSTEM

    The big bag unloading station is used to empty big bags using an electric hoist installed at the top of the structure. The hoist has a lifting capacity of 2 tons.

    bulk bag discharger telescopic tube

    Big bag discharging - Untying box

    The standard big bag discharger is fitted with a dust containment enclosure. This dust containment enclosure consists of a sealed door. 

    bulk bag unloader electrical powder handling

    Big BAG EMPTYING LINE

    An anti-overflow tube is an integrated feature on this big bag unloading station. This provides containment, around the big bag cuff, of the bulk material flow during the emptying cycle. This feature provides ergonomics and safety for the operator.

    forklift truck big bag unloading

    SUPER SACK UNLOADING

    The big bag emptying station is fitted with a bulk bag hanger. This station is height adjustable in order to adapt to big bags of different dimensions.

    fibc unloader bulk handling materials

    FIBC discharging Palamatic Process

    The dust containment enclosure with sealed door provides safe and ergonomic access to the big bag spout.

    bulk bag unloader electrical powder handling

    deconditioning line

    Standard big bag discharging stations with electric hoist loading. Width of the big bag passage: 1 250 & 1500 mm.

    bulk bag unloader bulk materials

    BIG BAG UNLOADING

    The big bags are emptied to feed the storage tanks downstream by a pneumatic conveying system. The material feed is controlled by loss in weight load cells positioned under the big bag discharge station.

    bulk bag unloader food industry

    Big bag unloader food industry

    The standard big bag discharger model is used to decondition all types of powders and bulk materials.

    fibc unloader industrial mixer feeding

    FIBC unloader industrial mixer feeding

    Discharge of big bag and hoist loading.
    Big bag passage width: 1250 & 1500 mm.

    bulk bag unloader low structure

    BIG BAG UNLOADING STATION

    The placement of the big bag on the bulk material unloading station is conducted by an operator via a forklift, electric hoist, etc.

    big bag discharger bulk material handling electrical hoist

    Big bag discharging system

    EasyFlow® EF01 loading with electric hoist: 10 to 30 big bags/h.

    iris valve big bag discharger

    BIG BAG DISCHARGE STATION WITH IRIS DIAPHRAGM VALVE

    This bulk material flow control valve helps regulate and stop the flow of powders and granules stored in a big bag. This powder valve is one of two options for manual or automated control of the big bag flow. Our second option is actuated via pneumatic cylinders.

    fibc unloader industrial mixer feeding

    FIBC discharging system

    EasyFlow® EF0 - big bag discharging

    valve on big bag discharger

    Bulk discharging - Stripping box

    Big bag discharging - Dust containment enclosure - Forklift truck loading

    big bag discharger unlacing cabinet palamatic process

    Big bag discharging - Stripping box Palamatic Process

    Big bag discharging - Dust containment enclosure - Forklift truck loading.

    big bag discharger unlacing cabinet palamatic process

    Big bag emptying system

    A 5-point big bag hanger is fixed to the handles of the big bag. A central hook can be installed on the hanger to handle big bags with one loop.

    big bag discharger low structure

    Big bag emptying system - unlacing cabinet - low structure

    As an option, a tubular conveying screw is also available for the malodextrin conveying process.

    big bag discharger bulk handling

    Forklift truck loading - unlacing cabinet

    Discharge of calcium carbonate for the production of cosmetic products.

    big bag discharge

    Forklift truck loading - unlacing cabinet

    The tubular screw is used for conveying the raw material when discharging the big bag.

    big bag discharge palamatic process

    Forklift truck loading - unlacing cabinet - big bag discharging

    Unlacing cabinet big bag discharging system.
    Integrated pneumatic slide valve to regulate the flow rate.

    big bag unloader unlacing cabinet

    Big bag discharging

    fibc unloader unlacing cabinet

    Fibc unloader

    tubular screw conveyor big bag unloader

    Trough screw under big bag discharge

    The fibc emptying station feeds a trough screw connected to a tank via a connecting sleeve.

    vibratory sieve big bag unloader

    BIG BAG UNLOADING STATION WITH VIBRATORY SIEVE

    While emptying the big bag, the powder falls directly into a vibrating screener for quality control of foreign contaminants and agglomerates.

    palamatic process fibc discharger platform

    Big bag discharging Palamatic Process

    Big bag emptying station with an access platform. A stainless steel hopper is integrated into the equipment. An optional massage system is installed to facilitate the flow of powders.

    bulk bag discharger low structure cosmetics

    Big bag unloading

    In the cosmetics sector, this project involves the treatment of persulphate through a big bag emptying station and integrated pneumatic conveying.

    big bag unloader unlacing cabinet

    Big bag unloader - Unlacing cabinet

    Containment when opening the dust containment enclosure

    big bag unloader unlacing cabinet

    Big bag unloader

    bulk bag discharger sugar application

    Big bag discharging of sugar

    When emptying the big bag, the sugar is conveyed by means of a tubular screw conveyor.

    big bag discharging egg product

    BIG BAG UNLOADING OF DRIED EGG BULK POWDER

    Unloading egg-based food powder for the supply of the downstream production process.

    big bag unloader unlacing cabinet

    Big bag discharging system - Chemical industry

    The bulk material is unpacked from the big bag. Then the tubular screw transports the powder into a storage tank.

    big bag discharger unlacing cabinet

    Big bag discharging system - Unlacing cabinet

    Big bag discharger with a rotary airlock valve with lateral flow.

    big bag discharger unlacing cabinet

    Big bag discharging system - Unlacing cabinet

    This installation is designed and built to meet the main expectations of users, namely: ergonomic equipment in a healthy, easily cleanable environment with increased functionality.

    big bag discharger unlacing cabinet

    Big bag discharger

    Big bag discharging line for the food industry.

    big bag discharger unlacing cabinet

    Big bag discharger unlacing cabinet

    The station's standard big bag discharge model has been designed to ergonomically unpack the big bags and facilitate their handling. The structure is adjustable to easily adapt to the different dimensions of the big bags.

    big bag discharger unlacing cabinet

    Unlacing cabinet on big bag discharger

    Flow control valve to regulate the discharge rate.

    big bag discharger unlacing cabinet

    Big bag discharging system

    Powder processing in the agri-food sector.

    big bag discharger unlacing cabinet

    BIG BAG UNLOADING FOR THE MINERAL AND BUILDING MATERIALS INDUSTRY

    Big bag unloading stations with electric hoists for powder processing operations in the building materials industry.

    big bag unloader unlacing cabinet

    Low structure - Unlacing cabinet

    Big bag discharge that fits all sizes of big bags.

    big bag unloader unlacing cabinet

    COMBINED BIG BAG UNLOADING AND BAG DUMP STATION

    Big bag and bag dump system for an industrial production line involving raw ingredient input for bulk material handling processes.

    Technical specification

    Technical data sheet Loading method
    Hoist Forklift Low structure
    Capacity 2 tons 2 tons 2 tons
    Material of construction for contact parts Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel
    Material of construction for non-contact parts Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel Steel, 304 & 316L stainless steel
    Ergonomic height of access to the big bag 1,500 mm 1,600 mm  
    Dust removal rate required 800 m³/h.* 800 m³/h.*  
    Output 1    
    Entrance 1    
    Installed power 0,1 kw vibration 1,50 kw and 0,75 kw hoist  0,1 kw vibration 0,1 kw vibration
    * May vary according to the product treated

    Features on standard versions (excluding options):

    • Self-supporting structure with electric hoist and tracking rail: allows the safe installation of big bags via the electric hoist by all operators (for loading by hoist and trolley)
    • 5-point handling cross: supports inner liner of big bags. A central hook can be used to handle big bags with one handle (For all 3 types of loading methods).
    • Electric hoist: 2 ton lifting capacity - chain, cable or strap design (for hoist loading).
    • Deposit tray: ensures the big bag is held during emptying and secures handling operations (For all 3 types of loading methods).
    • Vibrating motor: ensures vibration of the deposit tray for the extraction of the powder
    • Sealing skirt: optimizes the dust containment at the bottom of the big bag (For loading by hoist and low structure)
    • Unlacing cabinet with dust tight door: offers secure and ergonomic access to the big bag drain cuff (For all 3 types of loading methods)
    • Dust collection connection: allows the station to be connected to the dust collection network
    • Handling forks to allow the pickup by the forklift truck
    • Safety grid: ensures a clean powder supply without foreign objects (mesh size 50 mm x 50 mm)
    • Anti-overflow tube: contains the product flow in the unlacing box and facilitates loading of the big bag by the operator (low height design)

    The stations can be built in painted carbon steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the bulk material and the structure can be made of different materials.

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    ADDITIONAL EQUIPMENT

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