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Metered starch feeding for a ready meal production line

  • Essai
  • Plan d'accès
Case study reference :
1-20-004
Feeding of starch in production line for readymade dishes

Processed powder: starch

Dosing in a cutter mincer mixer

 

Meat processing plant such as halal sausages, breadcrumbs, ready-made products, manufactured products, cut-outs, whole turkeys...

The process is designed to feed a shredder in a controlled way. It consists of an EasyFlow® EF big bag deconditioning system, a VFlow® dense phase pneumatic conveying system and a quick connection system.

The starch is delivered packed in big bags. These big bags are placed on an EasyFlow® EF big bag discharge station using an electric hoist. 
The finishes are adapted to the food industry: the machine body is made of 304 stainless steel, all welds are stripped and passivated for the parts in direct contact with the starch, the structure is also made of 304 stainless steel.
The sealing when closed is reinforced by the installation of clamps.
The 304 stainless steel deposit tray is manufactured with an outlet Ø of 600 mm and is installed on silent-blocks. It is supplied with a vibrating electric motor to facilitate the flow of the bulk material
In order to ensure the cleanest possible discharge, a rubber seal is installed on the dispensing tray. This seal makes it possible to cover the bottom of the big bag. Massage cylinders optimize the flow of starch out of the big bag.
Once the starch has been drained, it is collected in a buffer hopper located underneath the EasyFlow® EF big bag emptying station. This hopper is equipped with a high level probe. With a capacity of 400 litres, the storage hopper is made of 304 stainless steel and is positioned under the stripping box. A gearbox, connected at the outlet of the hopper, makes it possible to transfer the starch by aspiration.
A big bag compactor CBB125 reduces the size of the empty big bags. They are compressed and stored in a polyethylene sheath.
The starch is transferred via a VFlow® pneumatic vacuum conveying system. It is then introduced into the shredder using a quick connection system that allows a tight connection to the shredder during the powder coating phase. The system is composed of 2 parts, a fixed part and a moving part. This cylinder-operated system is designed to be removed when the shredder cover is opened. The tightness is optimized by the installation of a wiper seal (food quality).

INTEGRATED EQUIPMENT

Big bag compactor - CBB125

Containment and management of empty big bags

Big bag discharging - Stripping box - Easyflow EF0

Unlacing cabinet, Electric hoist loading, Forklift truck loading, Low profile/independent loading

Electric vibrator

To improve the flow of difficult material

Pneumatic conveying - Dense phase vacuum - VFlow® - 5 models

All bulk materials, No material degradation, Line purge
production line palamatic process

Come and test our equipment in our test plant