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Unloading sacks for reactor feeding

  • Essai
  • Plan d'accès
Case study reference:
2-26-008
Alimentation réacteur

Processed powder: diatomaceous earth

Manufacturing of engine additives

 

Objective:
Safely feeding powders with nitrogen inerting lock in a sensitive environment, ATEX gas zone, zero retention.

Project:
The deconditioning of the sacks of diatomaceous earth is conducted using a Sacktip® 1200 manual bag dump station. The operator places the bag on a holding shelf using a MANIS vacuum bag manipulator. The bag is then positioned on the integrated vibratory sieve above the powder discharge hopper.

The sack tip tray is equipped with a built-in dust extraction system. This industrial dust collector guarantees a healthy and dust-free working atmosphere.

Once the bag is emptied, it is evacuated via the bag compactor, which reduces the volume of waste in a polyethylene sheath. By containing the spent sacks, possible dust exposure from material residue is eliminated, keeping the workshop safe and healthy.

A gearbox (product support part) is fixed under the hopper to allow the pneumatic transfer of the powder to the cyclone, which is also equipped with an air inlet filter.

A pinch valve switch automatically selects the desired transfer line.

The powder is transferred from the vacuum bag using a VFlow® 02 vacuum pneumatic transfer system to supply the 4 reactors. The flow rate of the transfer system is 600 kg/hr.

The cyclone is equipped with a double-dump drain lock for loading the reactors. This double valve system avoids any risk of the cyclone valve heating up and steam getting into the cycle.

A claw vacuum pump provides the vacuum required to transfer the material into the piping.

The entire installation is controlled by a PalTouch® control cabinet.

 
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INTEGRATED EQUIPMENT

Built-in dust collector

Dust collection or vacuum applications, Flanged directly to equipment, Easy and low cost maintenance

Industrial automation - Pal'Touch®

Programmable automatons for a precise monitoring of your production line.

Pneumatic conveying - Dense phase vacuum - VFlow® - 5 models

All bulk materials, No material degradation, Line purge

Sack compactor

Reduce waste volume, Containment, Healthy dust-free atmosphere, All types of bags

Sack manipulator MANIS 160-1700

Effortless lifting, Operator security, Ergonomics, MSDs

Sack manual discharging - Sacktip® S - 4 models

Ergonomic sack discharging
production line palamatic process

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