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Sack manual discharging - Sacktip® S - 4 models

  • Essai
  • Plan d'accès
Bag dump station and dust collector - Bulk and powder handling
Description
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Logo test center Palamatic Process

Standard manual bag dump station

Bag dump stations are designed to minimize dust emissions during the manual process of bag opening and dumping.

Our range of standard manual bag dump station

Manual and ergonomic unloading: 

The Sacktip® S bag dump stations ensure the manual deconditioning of bulk materials that are delivered in bags at the production sites. 
These bag dump stations, manufactured in steel or stainless steel and with an ergonomic design, allow the bulk materials to be stored and transferred to the production line without air contamination by dust emissions during the bag opening and discharge process. All cabins are equipped with dust extraction nozzles or integrated filters..

Operating mode: 

The operator places his bag on a shelf, manually or using a vacuum manipulator, and positions it on the screen placed above the powder evacuation hopper.
Once the cutting operation has been performed, the operator opens the door and shakes the empty bag. The bag is evacuated via the compactor which limits the volume of waste in a polyethylene sheath and eliminates the rejection in the workshop of any residual dust in the bags.

 

  • Rate
    2
  • Automation
    1
operation mode bag dump station
operation mode sack dump station
operation mode bag dump station

The access door is equipped with a gas spring for a secure hold in both open and closed positions as well as assistance with opening of the door.
A removable mesh screen at 50 x 50 mm with 2 mm diameter wire is placed above the receiving hopper.

Equipment advantages

- Perfect ergonomics: the working position of the operator is efficient and safe

- Healthy working atmosphere

- Optional installation of nozzles or rotating washing heads for cleaning in place (CIP)

- Access door mounted on a gas cylinder

- Retractable bag removal tray

- Inner screen for supporting bags with sliding bar

- Product outlet chute adapted to each particular case

Media

View our equipment in videos

Vide sacs manuel avec manipulateur de sacs

Optional integrated dust collection. Made of steel or stainless steel.

View our equipment in photos

Gamme vide sac standard

Gamme vide sac standard

Notre gamme de vide-sacs manuelles et ergonomiques.

bag dump station dedusting ring

Bag dump station dedusting

Standard manual bag dump station with integrated compactor and dust extraction system.

bag dump station dedusting ring bulk processing

Ergonomic bag dump station

Access door mounted on a gas spring for assistance when opening and closing.

sack dump station compactor dust collector

Sack discharging system

Bag dump station manfactured in stainless steel.

bag dump station dust collector food industry

Sack discharging system with compactor

Access door mounted on a gas spring for assistance when opening and closing.

bag dump station compactor ergonomics

Bag discharging system with compactor

Removal of the empty bag to the compactor for safe waste containment.

bag dump station compactor dust collector

Manual bag discharging system

Bag dump station fitted with a dust control system and a sack compactor.

bag dump station compactor dust collector sack lifter

Sack manipulator

The bag manipulator enables you to lift your bags effortlessly.

bag dump station compactor dust collector

Bags unloading Palamatic Process

Inner bag support screen with sliding bars for easy bag positioning.

bag dump station compactor dust collector bulk handling

Sack discharging system

Bag dump station with compactor for empty sacks.

bag dump station compactor dust collector bulk handling

Bag dump station palamatic process

Bag dump station with dust-tight door.

sack dump station chemistry application

Sacktip - bag dump station

Bag tube lifter to load the bag dumper.

automatic sack opening mixer feeding

Bulk bag & sack discharging mixer feeding

Manual bag discharger and big bag discharger for belt mixer feeding.

automatic sack opening bulk powders

Tracking bags

Monitoring of production batches to ensure process safety.

lifting table sack loading

Lifting table sack discharging

Lifting table for manual bag discharging.

sack discharger industrial mixer feeding

Sack discharger industrial mixer feeding

The bag is discharged into the standard bag dump station. The bulk material is then conveyed to the industrial mixer using a pneumatic conveyor.

automatic sack opening mixer

Sack & big bag discharger industrial mixer feeding

The operator places the bag on a tablet, either manually or with the help of a vacuum manipulator, and positions it on the sieve above the bulk material discharge hopper

bag dump station conveying screw

Bag dump station with conveying screw

Manual sack discharging for feeding screw conveyor.

tailored bag dump station palamatic process

Customized bag emptying

Customized bag emptying with compactor.

bag dump station dedusting ring bulk processing

Customized sack discharging

Customized sack discharging with compactor for bulk materials handling. The bag compactor reduce waste volume and keep an healthy dust-free atmosphere.

Vidange de sacs manuelle

Bag dump station

Bag dump system with CIP cleaning system.

dust collection bag discharging station

Manual emptying bag on wheels

Manual bad dump station with compactor and dust collector.

bag dump station powders

Sack unloading system for powder and bulk materials

Bag dump station - bulk solids handling.

sack dumping station with sieve

Washing head

Rotating washing nozzle/head for clean-in-place processing.

bulk materials handling bag dump station dust collector

Bulk materials handling bag dump station dust collector

The access door is fitted with a gas spring for a secure hold in both open and closed positions and helps to open the door.

bag dump station dust collector

Bulk materials handling sack dump station dust collector

Work in a healthy atmosphere without pollution and without loss of bulk material.

bulk powders bag dump station dust collection

Open bag emptying system

Bag dump station with integrated dust collection system.

bulk powders bag dump station

Integrated dust collector on a standard manual sack dump station

Healthy atmosphere without pollution and without loss of bulk material.

bulk powders bag dump station sacktip

Manual sack discharging

Inside sieve for bag support.

bag dump station washing powder

Bag dump station washing powder

Vacuum conveyor for supplying a storage container with detergent powder.

bag dump station dust collection

Bag dump station dust collection

Optional installation of an air filtration system to maintain a healthy working atmosphere.

bag dump station dust collector

Bag dump station dust collection

Bag emptying station with weighed hopper to prepare the doses in bags to be incorporated. The conveying of the bulk materials in bags is carried out by vacuum pneumatic conveying.

bag dump station dedusting ring

Standard bag vacuum with integrated dust removal ring

The manual bag dump station is the ideal solution to extract the contents of bags, of any bulk material, containing bulk solids or granular products, in a totally dust-free environment (working temperature -20 to +40°C)

bulk materials handling bag dump station dedusting ring

Standard bag vacuum with integrated dust removal ring

The bag compactor protects the operator from potential dust exposure during unloading.

bulk powders sack compactor

Bag dump system with compactor

The bag compactor reduces the volume of waste and keeps the atmosphere healthy and dust-free.

tailored bag dump station

Custom manual bag emptying

Palamatic Process provides custom-made solutions for your bag dump station according to your implementation constraints and throughput rates. 

sack dumping screw feeder

Manual bag emptying with screw feeder

Integrated dosing and weighing system to control the quantity of bulk solid materials introduced into the industrial processing line.

sack dumping screw feeder

Manual sack discharging with screw feeder

Integrated dosing and weighing system to control the quantity of bulk solid materials introduced into the industrial processing line.

bag dump station powder processing

Bag emptying with pneumatic conveying

For bulk materials with difficult flow, we recommend the installation of a pneumatic vibrator installed in the lower part of the cyclone on a dedicated plate.

bag dump station powder processing

Bag dump station powder processing

All equipment can be configured according to your bulk materials handling requirements. The Palamatic Process design office is able to offer you very specific solutions.

Features

Technical specification

Flow rate 2 to 6 sacks/min.
Manufacturing materials Painted steel, 316L stainless steel
Installed power Customized RAL, bead-blasting, electropolishing

Sealing: EPDM, NBR, natural rubber, silicone

Equipment integrated into the Sacktip® S model:

 

Standard models of the range:

Models Length of the bags to be handled (in mm) Flow rate for dust extraction nozzle (m³/h.) Hopper water volume (Liters)  Outlet diameter (DN) Height from ground to outlet flange (mm)
S 800 650 800 180 250 285
S 1000 850 1,000 225 250 285
S 1200 1,050 1,200 265 250 285
S 1400 1,250 1,400 300 250 285

 

Options

Available options

  • Bulk bag discharger glove box - Powder handling
    Bulk bag discharger glove box - Powder handling

    Glove box

    To ensure optimal containment.

  • Big bag discharger - Compactor
    Big bag discharger - Compactor

    Compactor

    The Palamatic Process bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on othe right or left hand side of the structure..

  • Big bag discharger - Lump breaker
    Big bag discharger - Lump breaker

    Lump breaker on bag dump station

    Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
    The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains.

  • Bulk bag and discharger with load cells - Powder and bulk handling
    Bulk bag and discharger with load cells - Powder and bulk handling

    Load cells on bag discharger

    Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.

  • Bag dump station CIP - Bulk and powder handling
    Bag dump station CIP - Bulk and powder handling

    Washing head in bag dump station

    Rotating washing nozzles or heads for Cleaning in Place (CIP).
    In order to guarantee product changes without cross-contamination, washing nozzles are installed in the bag emptying station.
    3 bar pressure wash nozzles.
    Technology: 360° rotating.

  • Bag dump station - belt conveyor - Bulk and powder handling
    Bag dump station - belt conveyor - Bulk and powder handling

    Conveyor belt on bag dump station

    Belt conveyor: Ensure buffer storage upstream of the bag dumping operation.

  • Sack manipulator
    Sack manipulator

    Bag manipulator

    Vacuum lifting for bags for effortless handling by a single operator for safe feeding of the bag discharge hopper.

  • Bag dump station screener - Bulk and powder handling
    Bag dump station screener - Bulk and powder handling

    Vibrating sieve

    Directly implanted under the screen, the vibratory sieve ensures continuous bulk material control. The discharge chute is connected to the vibrating sieve via a flexible sleeve to ensure airtightness.
    Due to its design, the vibrating screen does not have a retention area, the flange assembly ensures easy assembly and disassembly of high quality.

Case studies
  • Sugar dissolution for beverages

    Processed powder: crystal sugar - Sugar dissolution for beverages - Company dedicated to the design of artisanal lemonade and artisanal syrup.
  • Manufacture of food flavours

    Processed powder: maltodextrin with a bulk density of 500 kg/m³ - Manufacturing of food flavours - Company specialized in mushroom extraction - Maltodextrin is packed in 20 and 25 kg bags. The...
  • Blowing agent for PVC flooring

    Powder processed: azobul - Blowing agent for PVC flooring - Continuous dosing supply of a PVC powder mixing reactor. The industrial metering system is fed by a vacuum pneumatic conveying system...
  • Masterbatch and additives

    Processed powders: cobalt, calcium carbonate CaCo3, titanium dioxide TIO2 - Masterbatch and additives - Discharge of raw materials while maintaining a healthy atmosphere without pollution and without...
  • Resin formulation

    Processed powder: resin - Resin formulation - This company in the petrochemical sector provides adhesive solutions.
  • Shampoo production

    Processed powders: flake soda, lime powder, potash, magnesia - Shampoo production - This company in the cosmetics industry is involved in the implementation of industrial installations.
  • Resin and gel coat manufacturing

    Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The customer is one of the world leaders in the production of structural resins for the building, automotive, water...
  • Cake mix

    Processed powders: modified starch, sodium bicarbonate, fat powder, whipping base, gelatin, milled sugar - Cake mix - Company based in Saudi Arabia that manufactures and distributes dry food materials...
  • Animal nutrition food supplements

    Processed powders: silica, clay, calcium carbonate, lithothamnium - Animal nutrition food supplements - This customer is a producer of specific mixtures of botanical extracts. In order to ensure its...
  • Truck loading with amino acids

    Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.
  • Aromatic herbs conditioning

    Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station:...
  • Handling of veterinary bulk solids

    Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk material
  • Disperser feeding

    Poudres traitées : silice pyrogénée, aerosil, carbonates de calcium, imersil, graphite expansé - Alimentation disperseur - L'installation est composée d'un poste de vidange de sacs dépoussiéré couplé...
  • Loading of ingredients for the production of beverage

    Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...
  • Deconditioning of food powders

    Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.
  • Foundation production line

    Processed powders: silica and iron oxide - Foundation manufacturing line - The aim of the installation is the mixing and homogenization of the different ingredients.
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ADDITIONAL EQUIPMENT

Sack compactor

Reduce waste volume, Containment, Healthy dust-free atmosphere, All...

sack manual discharging & screening - Sacktip® SH - 4 models

Ergonomic sack emptying, Sifting of your raw materials

Sack manipulator MANIS 160-1700

Effortless lifting, Operator security, Ergonomics, MSDs

Ploughshare and blade mixer - Discontinuous

Vortex movement, Perfect homogenization, Excellent mixing quality

Built-in dust collector

Dust collection or vacuum applications, Flanged directly to equipment,...
production line palamatic process

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