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FLOWMATIC®05-HC BIG BAG FILLING SYSTEM

  • Essai
  • Plan d'accès
big bag filling flowmatic05 hydraulic cylinder
Description

Big bag filling FlowMatic® 05-HC - Hydraulic cylinder and suspended weighing

The efficient and flexible solution for powder and bulk packaging processes subject to strict hygienic constraints. The weighing system is incorporated into the filling head setup which reduces product retention and entrapment areas on the ground. 

 

Hydraulic cylinder 

The FlowMatic® 05-HC series incorporates a hydraulic cylinder for the raising and lowering of the big bag. This mechanism provides an efficient and flexible solution for powder packaging operations subject to strict hygienic constraints. By eliminating product retention areas on the ground, the suspended weighing "platform" instead is directly installed on the filling head. 

 

 

  • Automation
    4
  • Rate
    3
  • Overall dimensions
    4

FlowMatic® 05-HC procedure:

1. Place the big bag on the packing station
2. Seal the big bag inlet by inflatable seal
3. Raising of the big bag via the hydraulic cylinder
4. The big bag is inflated with pre-forming fan and then switched to venting system
5. Big bag filling commences at a high flow rate
6. Weight management: gross weighing control by slowing down filling rate for final dosing
7. Filling sequence is complete: lowering of the hydraulic cylinder, deflating of the seal and automatic release
8. Removal of the big bag by pallet truck or forklift

Equipment advantages

- Automatic unhooking of the loops for ergonomics and safe handling

- Suspended structure to facilitate floor cleaning

- Filling head in double casing to prevent back pressure of the big bag during packaging

- Inflatable seal for dust containment and a stable connection

- Sanitary big bag filling 

Media

View our equipment in videos

Remplissage big bags FlowMatic 05

Conditioning with suspended bulk bag and gross weighing
Efficient and flexible solution for powder conditioning process subjected to high hygienic constraints: reduction of retention areas on the ground by the setting up of a weighing platform directly fitted on the filling head.

Gamme de stations de remplissage big bag - FlowMatic

Bulk bag filling range

FlowMatic®05 HC - Bulk bag filling unit - Hydraulic cylinder

FlowMatic® 05 HC Big bag filling

View our equipment in photos

big bag filling lifting table food application

Big bag filling food powder

Hygiene and ergonomics for the operator for an application in the food industry.

bulk bag conditioner packaging

Sugar packaging

Packing of white sugar and crystal sugar in Pal'Packs® big bag storage.

big bag charging bulk processing flowmatic 05

Big bag filling - Hydraulic cylinder

The big bag is placed on the pallet using a hydraulic cylinder.

big bag production line

Big bag filling line

Conditioning of minerals in big bags.

big bag charging bulk processing flowmatic 05

Suspended weighing - Big bag filling system

The ground retention areas are reduced by installing the weighing system directly on the filling head of the big bags filling station.

bulk handling packaging palamatic process

Bulk materials handling

Hygienic and ergonomic big bag conditioning line.

big bag packing bulk processing flowmatic 05

Ergonomic handle

The handles of the big bag are ergonomically designed to facilitate operator intervention.

bulk bag conditioner suspended weighing

Suspended weighing

The load cells that carry out the dosing of powder and bulk materials are suspended on the structure of the big bag filling station.

bulk bag conditioner hydraulic cylinder

FlowMatic® 05 - Hydraulic cylinder

The hydraulic cylinder is positioned on the main structure of the big bag filling station.

bulk bag conditioner flowmatic05 hydraulic cylinder

Load cells

Integrated weighing system on the big bag filling station.

bulk bag conditioner flowmatic05

Bulk bag conditioner - FlowMatic® 05

The suspended dosing system ensures the dosing and regulation of powders for packaging operations and allows the printing of weighing labels with history.

Remplissage big bag avec vérin hydraulique

Remplissage big bag avec pesage suspendu

The load cells are directly positioned on the forks of the filling station.

Conditionnement des big bags en pesée brute

La dépose du big bag sur sa palette après remplissage est réalisée via un vérin hydraulique.

Features

Technical specification

Rate 10 to 20 big bags/h.
Capacity 2 tons/big bag
Manufacturing materials Painted steel, 304L stainless steel
Installed power 1.6 kW
Compressed air consumption 2.9 Nm³/h.
Dust removal rate 300 m³/h.

 

Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 0.2 kW
Operating pressure: 6 bar
Input 4-20 mA: 1
Digital input: 3
Digital output: 5
Accuracy of the weighing chain: ± 500 grams
Maximum dimensions of big bag Length x Width x Height: 1,550 x 1,550 x 2,400 mm

 

Options

Available options

  • Big bag filling system - Flowmatic 03
    Big bag filling system - Flowmatic 03

    Conveyor

    The big bag placed on the pallet is evacuated by a motorized roller conveyor, thus optimizing production.

  • Big bag filling system - Rotating head
    Big bag filling system - Rotating head

    Rotating head

    System allowing the ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.

    The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.

    The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.

  • Big bag filling system - Paller unstacker
    Big bag filling system - Paller unstacker

    Pallet Unstacker

    In order to automate the big bags filling station, we propose the implementation of an automatic pallet unstacker.
    The stacked pallets are stored in the workshop, then supply one by one the packaging station via a motorized conveyor.

     

  • Big bag filling system - Grounding clamp
    Big bag filling system - Grounding clamp

    Grounding clamp

    Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.

  • Big bag filling system - Platform - Palamatic Process
    Big bag filling system - Platform - Palamatic Process

    Platform

    It facilitates access to the upper part of the packaging machine to allow the closing of the filler neck of the flexible container.

  • Big bag filling system - Welding machine
    Big bag filling system - Welding machine

    Internal bag welding machine

    Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows to carry out a tight closure of the big bag, by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (internal aluminum bag).

  • Big bag filling system - Bulk powder handling
    Big bag filling system - Bulk powder handling

    Vibrating table

    In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling.

Case studies
  • Lime and mineral packing

    Processed powders: lime + additives - Lime and minerals packing - The installation involves a FlowMatic® 05 big bag filling station with suspended weighing.
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ADDITIONAL EQUIPMENT

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