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Ploughshare and blade mixer - Discontinuous

  • Essai
  • Plan d'accès
Ploughshare and blade mixer
Description

Ploughshare and blade mixer discontinuous - Maximum homogenization of the mixture

Featuring an advanced technology, ploughshare or blade batch mixers provide very good results in terms of speed and consistency of powder mixtures for discontinuous processes. Due to their high performance speed, they are among the fastest mixers with an average mixing time from 1 to 4 minutes.
The performance of the batch mixer allows the mixing of bulk materials with very low dilution ratios of the order of 1/100 000. Deflocculating devices (additional stirrers) with high efficiency knives ensure a very efficient dispersion operation.
Our batch mixer offers maximum flexibility and can easily be a part of a fully automated system or, conversely, a part of manual filling and emptying systems.
The integral discharging hatch combined with the "Clean In Place" system (CIP) enables a rapid change of recipe without any cross-contamination and waste production.

Batch ploughshare and blade mixer are available in 3 versions:

  • Discharge from bottom hatch MRS
  • Discharge from 15° hatch MRS15
  • Discharge from 15° hatch MRS60

 

3 emptying principles
OPERATING MODE 
 
                                                                                                            
TECHNICAL FEATURES                                                                                                              
  • Complexity of mixtures
    5
  • Rate
    4
  • Hygiene
    3

Equipment advantages

- Excellent batch reproducibility

- Made of steel, 304L and 316L stainless steel

- Dispersion: 20 gr./t.

- Maximum homogenization of the mixture

Media

View our equipment in videos

Ploughshare and blade industrial mixer

Ploughshare and blade industrial mixer - Dried fruit

View our equipment in photos

Mélangeur socs et pales discontinu Palamatic Process

Ploughshare and blade mixer Palamatic Process

The Palamatic Process discontinuous ploughshare and blade mixer is ideal for obtaining high quality mixtures. 

Mélangeur industriel à socs discontinu Palamatic Process

Discontinuous ploughshare and blade mixer Palamatic Process

The industrial mixer is adaptable to all sectors of industrial activity.

food industry mixer dry fruits

Dry fruit blending

The industrial powder mixer is the ideal machine for obtaining high quality mixtures and excellent batch reproducibility. 

industrial mixer

Chopper in industrial mixer

The ploughshare or inclined blade mixing tools rotate at a specific position on the central shaft inside the horizontal cylindrical tank.

dextrose industrial mixer

Dextrose mixer under pneumatic conveying cyclone

Powder mixer on an industrial production line for feeding a hopper. The mixer is fed by a pneumatic vacuum conveying system VFlow®.

spices industrial mixing

Spices mixer fed by vacuum pneumatic conveying

The mixer for spices is fed by vacuumed pneumatic conveying VFlow®.

caseinate industrial mixing

Caseinate mixer under hoppers

Double inlet industrial mixer fed by big bags.

animal flour mixing

Animal flour mixer fed by pneumatic conveying

Animal flour mixer fed by a VFlow® vacuum cyclone.

dry fruis mixing

Dry fruit mixer testing

Mixing tests of dried fruit in Palamatic Process test station.

industrial mixer food application sugar

Sugar mixing for sack filling unit feeding

Sugar mixing skid on a biscuit production line.

industrial ploughshare mixer

Ploughshare industrial mixer

Spice mixing and packaging line.

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Industrial powder mixer

Powder mixer on skid for the preparation and packing of infant milk powder.

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Raw ingredients mixing unit

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industrial ploughshare mixing

Ploughshare mixer bulk materials handling

Industrial mixer: the mixing tank is fitted with a filling nozzle.

industrial mixer bulk material handling

Automation on industrial mixer

Horizontal mixer with ploughshares and blades with industrial automation and access platform.

industrial mixing bulk material handling

Industrial bakery mixer

Ploughshare and blade mixer with automation.

ploughshare and blade industrial mixer

Ploughshare and blade mixer on pneumatic conveying line

Raw material mixing and feeding line for the paper industry.

ploughshare and blade industrial mixer palamatic process

Pneumatic conveying line - Industrial mixing

Raw material deconditioning unit, masterbatch mixture preparation and incorporation on extruder line.

horizontal industrial mixer

Bulk materials mixing

Discontinuous ploughshare mixers with full off-load are the appropriate mixing machines for almost all industries: construction materials, food, animal feed, chemicals...

Mixing line for spices

Spice mixer

Spice mixing line with cleanability of equipment and recipe flexibility.

Mixer for spices

Recipe flexibility

Management of the manufacturing of production recipes.

Mixing line

Incorporation of liquid into a mixer

The liquids incorporated are oil or liquid flavours.

Features

Technical specification

Motorization from 4 to 200 kW
Mixing capacity: from 2 to 15 batches per hour
 

Capacity from 75 to 15 000 liters:

Type 75 150 300 550 800 1 100 2 000 3 000 4 800 6 000 8 800 10 500 15 000
Usable 56 105 210 385 560 770 1 400 2 100 3 360 4 200 6 160 7 350 10 500
capacity in dm³
Options

Available options

  • Industrial mixer opening 15deg
    Industrial mixer opening 15deg

    Discharge from 15° hatch MRS15

  • Industrial mixer opening 60deg
    Industrial mixer opening 60deg

    Discharge from 15° hatch MRS60

  • Industrial mixer opening
    Industrial mixer opening

    Discharge from bottom hatch MRS

  • Industrial mixer - Bulk materials and powder handling
    Industrial mixer - Bulk materials and powder handling

    Dispersers

    For agglomeration, granulating and coating processes.
    Dispersers, also known as choppers or knives, are tools that break the lumps and ensure high quality and homogeneous final product.

  • Pneumatic sampler on industrial mixer - Bulk materials and powder handling
    Pneumatic sampler on industrial mixer - Bulk materials and powder handling

    Pneumatic sampling device

    Validation of the quality of the batch.
    The sampler extracts a sample of the mixture to verify its quality.

  • Industrial mixer temperature sensor - Bulk materials and powder handling
    Industrial mixer temperature sensor - Bulk materials and powder handling

    Temperature sensor

    It is set on the mixing tank.
    The temperature sensors transmit reliable temperature measurements for applications dealing with sensitive materials (eg. for sanitary/cosmetic/pharmaceutical applications).

  • Pressurized tank for liquid addition
    Pressurized tank for liquid addition

    Pressurized tank for liquid addition

    A pressurized tank allows the addition of liquid during the mixing phase.
    In order to ensure the introduction of fluids (oil, fat, aromas ...), we provide pressure tanks or metering pumps to ensure the spraying of the liquid amidst the mixture. This option must be combined with the implementation of choppers/dispersers.

  • Oxygen nitrogen insufflation
    Oxygen nitrogen insufflation

    Air or nitrogen blowing box

    For the management of air or nitrogen blowing in.
    The pneumatic control box manages the speed and pressure of the air or nitrogen and ensures the sealing of the bearings.

  • Double walled for heating and cooling
    Double walled for heating and cooling

    Heating / cooling double casing 

    To control the temperature of the mix inside the mixer.
    The double casing of the mixer allows heating of its contents through the circulation of the coolant fluid in the double casing or cooling by circulation of chilled water.

  • Industrial mixer - Bulk materials and powder handling
    Industrial mixer - Bulk materials and powder handling

    Steel, stainless steel, food-grade paint manufacturing

    The manufacturing materials are adapted to your process constraints.

  • Industrial mixer oxygen nitrogen insuflation - Bulk materials and powder handling
    Industrial mixer oxygen nitrogen insuflation - Bulk materials and powder handling

    Detached pressurized bearing with air or nitrogen blowing

    To ensure sealing of the shaft.
    To avoid the introduction of fines in the rotation mechanism of the mixing shaft, air or nitrogen is blown continuously at low rate and low pressure through the lantern ring.

  • Industrial mixer treatment surface - Bulk materials and powder handling
    Industrial mixer treatment surface - Bulk materials and powder handling

    Surface treatment

    Wear lining (Hardox), carbide charging of the tools, wear-resistant coating with easily replaceable plates, ceramic coating, Teflon® coating, stainless steel mesh.

  • Industrial mixer - Bulk materials and powder handling
    Industrial mixer - Bulk materials and powder handling

    Inspection hatch

    To monitor and control the mixing of bulk materials.
    The inspection hatch enables to control and validate the quality of the materials mixing. In addition, the hatch provides easy access to all internal parts of the industrial mixer to ensure complete cleaning.

Case studies
  • Masterbatch and additives

    Processed powders: cobalt, calcium carbonate CaCo3, titanium dioxide TIO2 - Masterbatch and additives - Discharge of raw materials while maintaining a healthy atmosphere without pollution and without...
  • Preparation of dried fruit recipes

    Processed products: dried fruit - Preparation of dried fruit recipes - This installation involves the feeding of dried fruit to a mixer. The various dried fruits are stored in bags, boxes and big bags...
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ADDITIONAL EQUIPMENT

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Come and test our equipment in our test plant

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