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Magnetic detector

  • Essai
  • Plan d'accès
magnetic detector
Description

Magnetic detection with magnetic bars and metal detector

The hygienic regulations require very high-quality rules regarding industrial production lines involving raw ingredients and bulk materials handling.The magnetic detector system is ideal to attract instantly ferrous particles, weakly magnetized or of very fine size. It securely holds them on its bars, keeping unwanted materials out of the final product.
The magnet positioned at the installation inlet and outlet has became a standard for numerous industries to protect the equipment and the production lines.

2 solutions of magnetic detection

- Magnetic bars 

- Metal detector

magnetic detection

 

Magnetic bars

The magnetic bars helps to wipe out the problem of ferrous contamination improving product quality in numerous industries working with flour, powders, plastic granulates, sawdust etc... These bars are positioned amidst the product flow and firmly holds the ferrous particles on its bars.

3 designs:

- Static (1 ou 2 grids)
The single grid magnetic detector is designed to stop ferrous particles present in the material flow. It works by keeping the undesired material out of the final product. The quick-cleaning magnets are configured for an easy maintenance.
The section can be square or circular.
The stainless steel magnetic separator, made with two magnetic grids placed underneath each other, provides the same advantages as the single magnetic grid but it is more effective due to its special layout; it ensures the quality material of the final product and limits a number of cleaning interventions.

- Rotative grid
The rotative magnetic bars enable the detection of all types of  metals to provide a clean material as well as protect your bulk handling production line. The rods are arranged in a circle which rotates gently agitating the material and maintaining its flow.

- Inline on pneumatic conveying lines
They guarantee (in dry phase) the purity  of bulk materials with optimum decontamination of particles from 20 µm and eliminates ferrous objects.
The magnetic bars are installed on the pneumatic conveying pipes.

 

Metal detector

This gravity metal detector is manufactured to suit any gravity application. This system is ideal to manage the free-flowing material regardless its location on the industrial production line. When powders or bulk materials pass through the metal detector, the small ferrous contaminants are immedialty separated from the flowing bulk material.
The equipment can be equipped with an automatic waste flange system. It is the optimal solution to control cocoa, coffee, sugar, aromas, fruit and dry vegetables, flour, rice, chemical powders and plastic granulates.

  • Hygiene
    5
  • Ease of implementation
    5

Equipment advantages

- Qualify raw materials as soon as they are delivered to you
- Avoid foreign bodies in manufacturing processes
- Prevent machine damage 
- Ensure a high quality end product
- Detection and capture at the point of entry
- Detection at the end of the production line 

Media

View our equipment in photos

magnetic bars detection

Magnetic bars for magnetic separation

Magnetic detection on a detergent powder storage unit.

magnetic bars

Magnetic detector with circular section

Metal detector on food additive dosing line with cleaning in place of all equipment.

magnetic detector crushing mill process

Magnetic detector on crushing mill

Magnetic detection on a big bag discharge line of of bleaching agents for tank feeding.

magnetic detector palamatic process bulk handling solutions

Magnetic detector on box packing line

Removal of metal contamination from powders and granules on industrial production lines.

magnetic bars palamatic process

Static magnetic detector for industrial production lines treating raw ingredients and bulk materials

Magnetic bars on a pneumatic gelatin conveying line for coating capsules to feed a weighing hopper.
 

cleaning magnetic bars

Cleaning of the magnetic bars

Magnetic bars on a big bag packing line with a capacity of 40 big bags per hour.
 

milk powder magnetic bars

Magnetic bars on milk powder production line

Considering a difficult product flowing, the rotary magnetic bar technology enables keeping a high throughput as well as guarantees a high quality of the material.
The rotary solution guarantees the throughput of difficult bulk materials.

magnetic detector industrial process

Big bag filling station for food product with magnetic detector

Process for food materials "spraying": magnetic detection with bars as close as possible to the big bag loading station. The bulk material packed is free of contaminants. 

magnetic detector on process filling line

Magnetic detector with ejector on box conditioning line

The Palamatic Process metal detector removes all metal contamination from your powders and granules.

magnetic detector palamatic process

Cardboard box conditioning line: magnetic detector with ejector

If a foreign body is detected when the product passes through, a quick-acting cylinder then "bypasses" the inlet chute on the side to a waste collector.
 

magnetic detector crushing mill palamatic process

Magnetic detection on milk powder production line

Magnetic detector on a big bag packing line in a hygienic zone (white zone) for baby food products.

magnetic detector pneumatic conveying

Magnetic detector on pneumatic conveying line

The magnetic bars, installed on the pneumatic conveying line, control the materials coming from various loading points. This configuration optimizes the investment cost and compact design.

magnetic detection

Double magnetic detection bars under silo

Directly set under the storage silo, the magnetic double grids feeds the pneumatic conveying pipeline. To facilitate the daily control of the production line, a magnetic drawer is installed under the rotaty valve with easy access to the magnets. The mechanical design of the drawer ensures high resistance to pressure.

bulk bag filler Flowmatic 03

Magnetic detector on big bag filling FlowMatic® 03

magnetic detector

Magnetic detector screen

Magnetic detector on bulk or powder conveyor.

magnetic detector on process big bag loading line

Magnetic detector on sack filling unit

Magnetic detector on a conditioning line of animal flour in big bags.
 

magnetic detector on conveyor

Belt conveyor with magnetic detector

Magnetic detection of bags of powder on a belt conveyor.
 

metallic detector process line

Magnetic detector on pneumatic conveying line

Metal detector on a line for discharging and crumbling resinous products.

metallic detector processing line

Processing line with magnetic detection

Magnetic detection on a food additive dosing line with cleaning in place of all equipment.

bulk process magnetic detector

Bulk processing line magnetic detection

Magnetic bars under flexible connection sleeve on cake mixing production line.

Features

Specific features of magnetic detectors

- Excellent detection of ferrous particles, resistance to maximum interference and high reliability. 

- Permanent and automatic self-calibration with self-balancing and temperature compensation.

- Fully automatic operation is guaranteed after setting the level of sensitivity and the duration of ejection to the desired values.

Case studies
  • Infant milk powder preparation

    Product concerned: infant milk powder - Infant milk powder preparation - Industrial specialized in baby food production - The process consist of conditionning infant milk powder in diverse containing:...
  • Chocolate beads handling

    Processed products: chocolate beads - Storage in big bag - This customer is a world-renowned manufacturer and produces very fragile chocolate beads that are intended for packing (B to C).
  • Loading of ingredients for the production of beverage

    Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...
  • Loading silos with sugar

    Processed materials: crystal sugar - Loading silos with sugar - A container tipper is used to feed the high pressure pneumatic conveying network to feed 2 silos of 50 tons.
  • Refined sugar conveying

    Processed material: refined sugar - Refined sugar conveying - On-site installation of repackaging equipment for the transfer of sugar stored in shipping containers with an inner liner to a bulk bag...
  • Tomato powder process

    Processed product: tomato powder - Industrial process for tomato products - The application requested by the customer is the filling of big bags and cartons at the outlet of the atomization tower
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ADDITIONAL EQUIPMENT

Powder sampler

Volumetric collection of bulk materials, Contained process, No contact...

Industrial mill - 4 models

Powders micronization

Bag filling - PalSack®01

Weighing, Management of dosing speeds, Containment, Packaging for open...

Truck filling - Truck loading spout

Continuous bulk loading, High rate, Many options available

Pneumatic conveying - Dense phase vacuum - VFlow® - 5 models

All bulk materials, No material degradation, Line purge
production line palamatic process

Come and test our equipment in our test plant

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