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Big bag & sack discharging - Glove box - Duopal DP2

  • Essai
  • Plan d'accès
    Description
    big bag discharger bulk handling glove box dust free

    Confined big bags and bags unloading - glove box avoiding any operator contact with the product

     

    Rate: 10 to 20 big bags/h - 180 bags/h

    Capacity: 2 tons/big bag

    Objectives: Total containment and operator safety 

     

    This variant incorporates a glove box that prevents the operator from coming into contact with the drained product, while maintaining good visibility.

    The glove box prevents the operator from coming into contact with the drained product, while maintaining good visibility.

    This big bag and bag station allows the ergonomic deconditioning of big bags and bags with the use of an electric hoist, a forklift truck or an overhead crane and available in a low version.

    Discover our 3 types of loading:

     

     

    • Rate
      2
    • Automation
      1
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    Equipment advantages

    - Connection tube: totally airtight connection between the big bag and the unloading station.
    - Containment tube: ensures a containment of the produt flow during the opening phase of the drain sleeve and offers the operator.
    - Deposit tray massage: the flow of the product is optimized by the installation of a pneumatic massage system. 
    - Carton deconditioning: the opening of the unloading station allows the deconditioning of different types of containers, bags, cartons.

    View our equipment in photos

    fibc and sack unloader glove box

    Big bag and sack discharging glove box

    Containment and protection of operators.

    fibc and sack unloader glove box

    Glove box - Contained discharge

    The stripping box with dust-tight door provides safe and ergonomic access to the bulk bag discharge spout.

    Plan 3D - Station de vidange big bag et sac structure basse

    3D layout - Big bag & sack discharging low profile

    Duopal® DP23 with low structure

    Space saving and flexibility, sack dump stationbig bag discharge station, containment.

    big bag sack unloader glove box

    Bulk bag & sack discharging

    Telescoping tube: make a fully dust-tight connection between the bulk bag and the discharge station.

    fibc and sack unloader glove box

    3D layout - Big bag & sack discharging electric hoist loading

    Duopal® DP23 with electric hoist loading

    Space saving and flexibility, sack dump stationbig bag discharge station, containment.

    fibc and sack unloader glove box

    3D layout - Big bag & sack discharging Forklift truck loading

    Duopal® DP22 

    Space saving and flexibility, sack dump stationbig bag discharge station, containment.

    glove box big bag unlaoding station powder handling

    Bulk bag dicharging - Glove box

    The stripping box optimizes containment and enables the handling of toxic bulk materials.

    Technical specification

    Rate 10 to 30 big bags/h - 180 sacks/h.
    Capacity 2 tons/big bag
    Manufacturing materials Painted steel, 316L stainless steel
    Installed power

    0.1kW (depending on option)

    Integrated equipment:


    - Handling cross

    - Support structure

    - Pneumatic cylinders for massage system

    - Big bag deposit tray

    - Stripping box with airtight door

    - Hoist remote control

    - Containment tube inside

    - Bag compactor

    - Bag dump station

    Available options

    • Jumbo bag discharging dedusting ring - Bulk material and powder handling
      Jumbo bag discharging dedusting ring - Bulk material and powder handling

      Dust collection ring

      It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connection connections for dust removal. A manually operated damper adjusts or closes the suction flow.

    • Jumbo bag discharging - Glove box
      Jumbo bag discharging - Glove box

      Glovebox

      Handling of toxic products and contaminants.

      The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.
      The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic products. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be emptied. A sieve is added in the stripping box to secure the process.
      Glove manufacturing material adapted to the requirements of your products.

    • Jumbo bag discharging - Big bag compactor
      Jumbo bag discharging - Big bag compactor

      Compactor

      The PALAMATIC big bag compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.

    • Vidange big bag - Palamatic Process
      Vidange big bag - Palamatic Process

      Lump breaker

      Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
      The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains.

    • Bulk bag discharger side punchers - Powder handling
      Bulk bag discharger side punchers - Powder handling

      Big bag massage cage

      Massage flow aid system: the cylinders break the vaults and break the mass accumulation.
      Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).

      Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.

    • Bulk bag discharger - Powder handling
      Bulk bag discharger - Powder handling

      Electric hoist

      It allows the handling of big bags by all the operators (autonomy of the station). It is installed on a galvanized steel handling rail (IPE).
      The hoist includes a complete power supply with flexible cables as well as a chain tray. The lifting and translation of the big bag are controlled by the operator via the button box.

    • Big bag discharging - Bulk and powder handling
      Big bag discharging - Bulk and powder handling

      Load cells

      Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.

    • Bulk bag unloader spike
      Bulk bag unloader spike

      U-shaped bag puncture tip

      This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).

      Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

      For big bags with bleed-bottom, the diamond tip V-shaped and allows the bottom of the big bag to be cut open.

    • Big bag discharger spike
      Big bag discharger spike

      V-shaped bag puncture tip

      This tip allows the opening of the big bag without direct action of the operator. It is particularly used when using bleed big bags (V-shaped tip).

      Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the bag puncture tip located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

      For big bags with cuff, the tip is U-shaped and allows to cut the big bag open at the height of its cuff.

    • Bulk bag unloading control valve
      Bulk bag unloading control valve

      Control valve

      Stop the product or regulate the flow.

      The PALAMATIC drain interruption valve is used to stop the flow of fusible products or simply to regulate the flow rate, a pneumatic valve throttles the "trunking" sleeve of the big bag.
      This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

    • Big bag unloading - Bulk material and powder handling
      Big bag unloading - Bulk material and powder handling

      Telescopic pipe

      It allows a waterproof connection of the big-bag and ensures tension on the big-bag cuff.
      The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a product refocusing ring to avoid retention

    • Manufacture of industrial glue

      Processed powders: varnish and gelcoat - Manufacture of industrial glue - This process consists of a combined Duopal® DP02 station for emptying sacks and big bags, a pneumatic conveying system and a...
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