Description
FlowMatic® 06 Big bag filling - 100% Automation for Net Weighing at High Rate Capacities:
The complete system solution for automatic conditioning of big bags in gross weighing operations. This station is ideal for continuous filling operations at high rates (30-60 bulk bags/hour) and significantly minimizing direct intervention of operators.
The FlowMatic® 06 automatic big bag filling station is equipped with all the necessary options for fast packaging of big bags: a pre-dosing weigh hopper, inflatable containment seal, automatic big bag strap hooks, a height adjustable deck via pneumatic cylinder, big bag pre-forming fan, commercial weighing machine, densification vibrating table, pallet unstacker and a big bag motorized conveyor.
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Automation5
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Rate5
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Overall dimensions4
1 - Pallet unstacker
2 - Motorized conveyors
3 - Automatic release
4 - Inflatable seal
5 - Rotating head
6 - Tension cylinder
7 - Vibrating table
8 - Load cells
9 - Pre-dosing hopper
10 - Platform
Rates from 30 to 60 big bags/hr.
The FlowMatic® 06 big bag filling system model represents the complete solution for automatic gross weighing systems for big bags, FIBCs, super sacks, jumbo bags, bulk bags (dosing/packaging/conveying). This model is designed for continuous use at high rates while integrating automatic operation features to minimizing the need for human intervention.
FlowMatic® 06 operation procedure:
1. The pallet unstacker places an empty pallet on the roller conveyor to supply the big bag filling station automatically.
2. The handles of the big bag are automatically hung by the operator through the rotating head.
3. The spout of the big bag connects to the filling head through a dust containment inflatable seal.
4. The big bag is tensioned and adjusted by a pneumatic cylinder to optimize the filling volume of the big bag.
5. A pre-forming fan inflates the big bag to prevent wrinkles and optimize the filling capacity.
6. The inflation fan switches to the dust collection system to ensure a dust free atmosphere.
7. The dose of product, prepared in masked time, flows into the big bag while another dose is prepared
8. A vibrating table, positioned under the big bag, packs and densifies the material during the filling operation.
9. When the filling operation is complete, the seal is deflated and the auto hooks release the FIBC straps.
10. The big bag is transferred automatically by means of a motorized roller conveyor.
Equipment advantages
- Handling conveyor for automatic high rate filling
- Pallet unstackers with a capacity of 15 multi-format pallets
- Net weighing dosing hopper for containment and automation
- Simple unloading operation of filled big bags by forklift
Media
View our equipment in videos
Big bag filling - Flowmatic 06 100% automated bulk bag loader with net weighing for high rate loading
Big bag filling - Flowmatic 06
100% automated super sack loader with net weighing for high rate loading
The complete solution for automatic super sack loading with net weighing. This bulk bag filler is perfect for a continuous use with high flow rate (30 to 60 big bag/hour) and to limit the operators intervention
Bulk bag filling range
View our equipment in photos
Automated line for bulk bag filling
The big bag filler is provided with a belt conveyor to ensure high filling rates.
Bulk bag filling Palamatic Process
Motorized roller conveyor on big bag filling station.
Big bag packing
Packaging of minerals in big bags on an industrial production line.
Bulk bag conditioner - Bulk materials handling
100% automated super sack loader with net weighing for high rate loading
The complete solution for automatic super sack loading with net weighing. This bulk bag filler is perfect for a continuous use with high flow rate (30 to 60 big bag/hour) and to limit the operators intervention.
Big bag packing production line
The dosing hopper for feeding the big bag filling station is equipped with load cells.
Big bag loading
The big bag unhooking system is automatic.
Big bag filling head
The belt conveyor provides motorized evacuation of the big bag once it is filled.
FIBC loading
Loading of big bags on industrial production lines processing bulk materials.
Big bag evacuation
The motorized roller evacuation conveyor allows the big bag to be filled at high speeds.
FIBC handling
Net weighing and commercial transaction are the benefits of the FlowMatic® 06 big bag conditioner.
Bulk bag loading
Very high efficiency and station ergonomics are the benefits of the FlowMatic® 06 big bag packaging station.
Big bag filling raw material packaging
The big bag is unhooked automatically once filled.
Pallet unstacker
The pallet unstacker has a capacity of 15 multi-format pallets.
Big bag filling system powder handling equipment inflatable seal
The inflatable containment seal makes it possible to fill the big bag without powder emanating into the atmosphere.
Handling conveyor on bulk bag filling line
Conditioning of minerals in big bags.
Bulk materials handling
Packing station for big bags of seeds.
Bulk bag conditioner FlowMatic® 02
A VFlow® pneumatic vacuum conveying system is used to feed the big bag packer.
Bulk bag filling line
The net weighing dosing hopper ensures bulk material containment and automation.
Sugar packaging in bulk bags
Storage area for big bags of sugar.
Bulk bag filling
The big bag is removed by forklift truck.
Bulk bag & drum filling
Skid for screening and conditioning chrome powder.
The objective is to screen and condition in big bags or drums chromium powder with an integrated dosing system. The flow rate of the installation is 20 t./h.
Big bag filling with sugar
The installation of a roller conveyor provides high filling rates.
Bulk bag filling unit
Packing of seeds in big bags.
Big bag filling
An industrial storage container supplies the big bag conditioner with adipic acid.
Bulk bag charger for powders and bulk materials
Clean room for packing milk powder for the baby food industry.
Bulk bag filling line
The automatic removal of the big bag to the storage area is carried out via a roller conveyor.
Filling of big bag with one loop
The station is provided with a hook designed to accommodate the big bags with one handle.
Big bag filling control cabinet
Pal'Touch® process line automation for the packaging of sugar in big bags.
Big bag filling line conveyor
The big bags of sugar, once filled, are moved using a roller conveyor.
Big bag sewing after filling
Welding of the inner bag: the thermo-welding system permits a tight closure of the big bag after filling.
Big bag filling on pallet
The stacked pallets are stored in the warehouse and then feed one by one the big bag packing station via a motorized conveyor.
Hopper on bulk bag filling processing line
Dosing hopper upstream of the big bag filling machine for a biscuit processing line.
Positioning of the big bag on the station
Installation of the big bag chute on the inflatable joint carried out by the operator.
Big bag filling bulk materials
Bulk materials storage solutions in big bag Palamatic Process: Pal'Pack®.
Bulk bag filling line
The removal of the filled big bag to the storage area is automatic.
Big bag filling line
Big bags are automatically packed with sugar and weighed net.
Big bag filling under screw conveyor
The mechanical conveying screw feeds the big bag filling station.
Big bag & sack filling system
The combined loading station can be used to pack bags and big bags on the same charging point.
Big bag filling head
The rotating head allows an ergonomic positioning of the big bag on the big bag filling station.
Automatic big bag filling
Packing of tobacco dust in big bags.
Bulk bag packing
The automatic removal of the big bag to the storage area is carried out via a roller conveyor.
Big bag filling
The big bag is pre-inflated to facilitate filling.
Bulk bag conditioning
The FlowMatic® 04 filling machine is designed for continuous use at high flow rates.
Bulk bag conditioner
The operator platform facilitates access to the upper part of the filling machine to close the big bag filling spout.
Pallet unstacker
The pallet unstacker is used to automate the big bag filling station.
Pallet unstacker
The automatic pallet unstacker is used to automate the big bag conditioning line.
Big bag filling
Industrial line for the packing of tobacco dust in big bags.
Big bag conveyor
Automated big bag conditioning line with automatic removal of the big bag to the storage area.
Big bag filling system with conveyor
Industrial line for the production of food starch.
Bilk bag filling material application feeding hopper
Palamatic Process has developed a high speed big bag packing line with maximum hygiene. The purpose of the process is to condition the material, which is fed from the truck to the buffer hopper, in big bags.
Powder big bag filling line
The big bags of sugar are moved by means of a roller conveyor.
Bulk bag filling - Automation
The FlowMatic® 04 filling machine is designed for continuous use at high flow rates.
Bulk bag packing
This installation removes the finished material from the existing silo through a conveying screw (without an intermediate level to limit Atex risks as much as possible) in order to convey it to the big bag filling station.
Big bag filling containment
Palamatic Process has developed a high speed big bag conditioning line with maximum hygiene. The purpose of the process is to condition the bulk material, which is fed from the truck to the buffer hopper, in big bags.
Rotating head
The rotating head enables the big bag to be placed ergonomically on the big bag filling station.
Big bag filling hopper
The industrial storage hopper supplies the big bag filling station with iron sulphate.
Features
Technical specification
| Rate | 30 to 60 big bags/h. |
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| Capacity | 2 tons/big bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 8.7 kW |
| Compressed air consumption | 10.2 Nm³/h. |
| Dust removal rate | 600 m³/h. |
Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 1.5 kW
Operating pressure: 6 bar
Input 4 - 20 mA: 1
Digital input: 15
Digital output: 13
Accuracy of the weighing chain: ± 500 grams
Maximum dimensions of big bags: 1,200 (W) x 1,200 (W) x 2,400 (H) mm
Equipment integrated into the FlowMatic® 06 model:
- Pre-weighed dosing hopper
- Motorized roller conveyor
- Pre-inflation fan
- Automatic big bag unhooking
- Tension cylinder
- Vibrating table for densification
- Pallet unstacker
Options
Available options
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Mat laying
A mat laying station is located between the pallet unstacker and the big bag conditioning system. It allows the automatic placement of a mat (cardboard or PE film) on the empty pallet before filling. This machine is an essential complement for a maximum containment of the big bag meeting the quality standard of many industries.
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Cover
At the output of the big bag bagging station, an automatic wrapper ensures the final containment of the big bag on its pallet.
The big bag is supplied by a motorized conveyor. -
Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.
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Internal bag welding machine
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows to carry out a tight closure of the big bag, by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (internal aluminum bag).
Case studies
CASE STUDIES WITH THIS EQUIPMENT
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Packing of white sugar and crystal sugar in big bag
Processed powders: white refined sugar, surfine caster sugar, crystal sugar - Packing in big bag of white sugar and crystal sugar - This big bag installation is designed to achieve a minimum flow rate...Food and Animal Feed
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