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FlowMatic®06 big bag filling system

  • Essai
  • Plan d'accès
Big bag filling system - Bulk powder handling
Description

FlowMatic® 06 Big bag filling - Net weighing for high speed 100% automated:

The complete solution for automatic conditioning of big bags in gross weighing. This station is ideal for continuous use at very high speed (30-60 big bag/hour) and to limit the intervention of operators to the maximum.

The FlowMatic® 06  automatic big bag filling station is equipped with all the necessary options for the fast packaging of big bags: a pre-dosing weighed hopper an inflatable containment seal, a big bag hooking head, a deck adjustable in height via a pneumatic cylinder, a big bag shaping fan, a commercial weighing machine, a densification vibrating table, a pallet unstacker or a handling conveyor.

  • Automation
    5
  • Rate
    5
  • Overall dimensions
    4
Big bag filling system Flowmatic 06 - Bulk powder handling

1 - Pallet unstacker

2 - Motorized conveyors

3 - Automatic release

4 - Inflatable seal

5 - Rotating head

6 - Tension cylinder

7 - Vibrating table

8 - Load cells

9 - Pre-dosing hopper

10 - Platform

Rates from 1 to 30 big bags/h.

The FlowMatic® 06 model represents the complete solution for automatic gross weighing for big bags, FIBCs, super sacks, jumbo bags, bulk bags (dosing/packaging/conveying). This model is designed for continuous use at very high speed, integrating a maximum of operator tasks in masked time.
The FlowMatic®06  big bag filling machine is equipped with all the necessary packaging options with a minimum of human intervention for the handling of big bags: pre-dosing weighing hopper, inflatable containment seal, rotating head of the big bag, height-adjustable deck via a pneumatic actuated cylinder, big bag shaping fan, optional commercial weighing, densification vibrating table, pallet unstacker, handling conveyor...

Big bag filling system Flowmatic 06 dimensions - Bulk powder handling

FlowMatic® 06 operation procedure:

1. The pallet unstacker places an empty pallet on the roller conveyor to suply the big bag filling station automatically

2. The handles of the big bag are ergonomically hung by the operator through the rotating head

3. The cuff of the big bag connects to filling head through an inflatable seal of containment.

4. The big bag is powered by a pneumatic cylinder to optimize the filling volume of the big bag

5. A pre-inflating fan inflates the bag to prevent wrinkles and improve its filling

6. The inflation network switches to the dust collection network to ensure a healthy atmosphere

7. The dose of product, prepared in masked time, flows into the big bag while another dose is prepared

8. A vibrating table, positioned under the big bag, vents and densifies the product

9. When the filling operation is complete, the big bag comes off automatically

10. The drainage of the big bag is done automatically by means of a motorized roller conveyor

 

Big bag filling system Flowmatic 06 dimensions - Bulk powder handling

Equipment advantages

- Handling conveyor for high rate filling

- Pallet unstackers with a capacity of 15 multi-format pallets

- Net weighing dosing hopper for containment and automation

- The possibility to simply evacuate filled big bags by forklift

Media

View our equipment in videos

Big bag filling - Flowmatic 06 100% automated bulk bag loader with net weighing for high rate loading

Big bag filling - Flowmatic 06

100% automated super sack loader with net weighing for high rate loading

The complete solution for automatic super sack loading with net weighing. This bulk bag filler is perfect for a continuous use with high flow rate (30 to 60 big bag/hour) and to limit the operators intervention

Gamme de stations de remplissage big bag - FlowMatic

Bulk bag filling range

View our equipment in photos

bulk handling big bag filling flowmatic bulk materials

Automated line for bulk bag filling

The big bag filler is provided with a belt conveyor to ensure high filling rates.

bulk bag filling raw material outlet

Bulk bag filling Palamatic Process

Motorized roller conveyor on big bag filling station.

bulk bag conditioner bulk material

Big bag packing

Packaging of minerals in big bags on an industrial production line.

bulk bag conditioner bulk materials handling

Bulk bag conditioner - Bulk materials handling

100% automated super sack loader with net weighing for high rate loading

The complete solution for automatic super sack loading with net weighing. This bulk bag filler is perfect for a continuous use with high flow rate (30 to 60 big bag/hour) and to limit the operators intervention.

Big bag filling system - Bulk powder handling

Big bag packing production line

The dosing hopper for feeding the big bag filling station is equipped with load cells.

big bag packing bulk solid flowmatic06

Big bag loading

The big bag unhooking system is automatic.

big bag filling station flowmatic

Big bag filling head

The belt conveyor provides motorized evacuation of the big bag once it is filled.

bulk bag filling raw material palamatic process

FIBC loading

Loading of big bags on industrial production lines processing bulk materials.

Big bag filling system - Flowmatic 06

Big bag evacuation

The motorized roller evacuation conveyor allows the big bag to be filled at high speeds.

big bag packing bulk solid material flowmatic06

FIBC handling

Net weighing and commercial transaction are the benefits of the FlowMatic® 06 big bag conditioner.

big bag packing bulk processing palamatic process flowmatic06

Bulk bag loading

Very high efficiency and station ergonomics are the benefits of the FlowMatic® 06 big bag packaging station.

big bag filling raw material packaging

Big bag filling raw material packaging

The big bag is unhooked automatically once filled.

big bag filling raw material packaging line

Pallet unstacker

The pallet unstacker has a capacity of 15 multi-format pallets.

FIBC filling system - Inflatable seal

Big bag filling system powder handling equipment inflatable seal

The inflatable containment seal makes it possible to fill the big bag without powder emanating into the atmosphere.

bulk powder big bag filling

Handling conveyor on bulk bag filling line

Conditioning of minerals in big bags.

bulk handling packaging palamatic process

Bulk materials handling

Packing station for big bags of seeds.

big bag charger bulk processing flowmatic01

Bulk bag conditioner FlowMatic® 02

A VFlow® pneumatic vacuum conveying system is used to feed the big bag packer.

speed monitoring big bag flling

Speed monitoring big bag filling

Conditioning in big bags of animal flour from a screw conveyor.

big bag filling automatic process line

Bulk bag filling line

The net weighing dosing hopper ensures bulk material containment and automation.

bulk bag conditioner packaging

Sugar packaging in bulk bags

Storage area for big bags of sugar.

bulk bag conditioner bulk materials feeding

Bulk bag filling

The big bag is removed by forklift truck.

big bag filling powder palamatic process

Bulk bag & drum filling

Skid for screening and conditioning chrome powder.
The objective is to screen and condition in big bags or drums chromium powder with an integrated dosing system. The flow rate of the installation is 20 t./h.

big bag filling with sugar

Big bag filling with sugar

The installation of a roller conveyor provides high filling rates.

fill big bag flowmatic03 bulk materials

Bulk bag filling unit

Packing of seeds in big bags.

bulk bag conditioner under screw conveyor

Bulk bag conditioner under screw conveyor

The trough conveyor screw feeds the big bag conditioner.

fill big bag flowmatic03 powders

Big bag filling

An industrial storage container supplies the big bag conditioner with adipic acid.

fill big bag flowmatic05 vh bulk handling

Bulk bag charger for powders and bulk materials

Clean room for packing milk powder for the baby food industry.

automatic process line big bag filling

Bulk bag filling line

The automatic removal of the big bag to the storage area is carried out via a roller conveyor.

fill big bag flowmatic08 bulk handling

Filling of big bag with one loop

The station is provided with a hook designed to accommodate the big bags with one handle. 

big bag filling control cabinet

Big bag filling control cabinet

Pal'Touch® process line automation for the packaging of sugar in big bags.

big bag filling line conveyor

Big bag filling line conveyor

The big bags of sugar, once filled, are moved using a roller conveyor.

big bag sewing after filling

Big bag sewing after filling

Welding of the inner bag: the thermo-welding system permits a tight closure of the big bag after filling.

big bag filling pallets

Big bag filling on pallet

The stacked pallets are stored in the warehouse and then feed one by one the big bag packing station via a motorized conveyor.

process hopper

Hopper on bulk bag filling processing line

Dosing hopper upstream of the big bag filling machine for a biscuit processing line.

positioning of the big bag on the station

Positioning of the big bag on the station

Installation of the big bag chute on the inflatable joint carried out by the operator.

big bag filling bulk materials

Big bag filling bulk materials

Bulk materials storage solutions in big bag Palamatic Process: Pal'Pack®.

fill big bag palamatic process

Bulk bag filling line

The removal of the filled big bag to the storage area is automatic. 

big bag production line

Big bag filling line

Big bags are automatically packed with sugar and weighed net.

big bag filling under screw conveyor

Big bag filling under screw conveyor

The mechanical conveying screw feeds the big bag filling station.

sack and bulk bag conditioner

Big bag & sack filling system

The combined loading station can be used to pack bags and big bags on the same charging point.

automatic bulk bag filling flowmatic 04

Big bag filling head

The rotating head allows an ergonomic positioning of the big bag on the big bag filling station.

automatic big bag filling flowmatic 04

Automatic big bag filling

Packing of tobacco dust in big bags.

speed control big bag flling

Speed control big bag filling

The mechanical conveying screw feeds the big bag filling station.

automatic process line big bag filling

Bulk bag packing

The automatic removal of the big bag to the storage area is carried out via a roller conveyor.

big bag filling bulk powders

Big bag filling

The big bag is pre-inflated to facilitate filling.

palamatic process automatic big bag filling flowmatic 04

Bulk bag conditioning

The FlowMatic® 04 filling machine is designed for continuous use at high flow rates.

bulk bag conditioner bulk powder treatment

Bulk bag conditioner

The operator platform facilitates access to the upper part of the filling machine to close the big bag filling spout.

big bag conditioner bulk processing

Pallet unstacker

The pallet unstacker is used to automate the big bag filling station.

big bag conditioner bulk processing palamatic process

Pallet unstacker

The automatic pallet unstacker is used to automate the big bag conditioning line.

big bag packing bulk solid material flowmatic04

Big bag filling

Industrial line for the packing of tobacco dust in big bags.

powder handling big bag filling flowmatic palamatic process

Big bag conveyor

Automated big bag conditioning line with automatic removal of the big bag to the storage area.

bulk bag filling raw material applications

Big bag filling system with conveyor

Industrial line for the production of food starch.

bulk bag filling raw material applications feeding hopper

Bilk bag filling material application feeding hopper

Palamatic Process has developed a high speed big bag packing line with maximum hygiene. The purpose of the process is to condition the material, which is fed from the truck to the buffer hopper, in big bags.

powders big bag filling

Powder big bag filling line

The big bags of sugar are moved by means of a roller conveyor.

Big bag filling raw materials handling palamatic process

Bulk bag filling - Automation

The FlowMatic® 04 filling machine is designed for continuous use at high flow rates.

big bag filling raw materials handling flowmatic 04

Bulk bag packing

This installation removes the finished material from the existing silo through a conveying screw (without an intermediate level to limit Atex risks as much as possible) in order to convey it to the big bag filling station

high rate bulk bag filler powder handling

Big bag filling containment

Palamatic Process has developed a high speed big bag conditioning line with maximum hygiene. The purpose of the process is to condition the bulk material, which is fed from the truck to the buffer hopper, in big bags.

Tête tournante sur station de remplissage big bags

Rotating head

The rotating head enables the big bag to be placed ergonomically on the big bag filling station.

process hopper

Big bag filling hopper

The industrial storage hopper supplies the big bag filling station with iron sulphate.

Features

Technical specification

Rate 30 to 60 big bags/h.
Capacity 2 tons/big bag
Manufacturing materials Painted steel, 304L stainless steel
Installed power 8.7  kW
Compressed air consumption 10.2 Nm³/h.
Dust removal rate 600 m³/h.

 

Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 1.5 kW
Operating pressure: 6 bar
Input 4 - 20 mA: 1
Digital input: 15
Digital output: 13
Accuracy of the weighing chain: ± 500 grams
Maximum dimensions of big bags: 1,200 (W) x 1,200 (W) x 2,400 (H) mm

 

Equipment integrated into the FlowMatic® 06 model:

- Pre-weighed dosing hopper

- Motorized roller conveyor

- Pre-inflation fan

- Automatic big bag unhooking

- Tension cylinder

- Vibrating table for densification

- Pallet unstacker

Options

Available options

  • FIBC filling system - Mat laying
    FIBC filling system - Mat laying

    Mat laying

    A mat laying station is located between the pallet unstacker and the big bag conditioning system. It allows the automatic placement of a mat (cardboard or PE film) on the empty pallet before filling. This machine is an essential complement for a maximum containment of the big bag meeting the quality standard of many industries.

  • FIBC filling system - Covering
    FIBC filling system - Covering

    Cover

    At the output of the big bag bagging station, an automatic wrapper ensures the final containment of the big bag on its pallet.
    The big bag is supplied by a motorized conveyor.

  • FIBC filling system - Grounding clamp
    FIBC filling system - Grounding clamp

    Grounding clamp

    Mass braids equip the entire station. A quick connection point allows the grounding the big bags thus achieving an equipotential bonding of the assembly.

  • FIBC filling system - Welding machine
    FIBC filling system - Welding machine

    Internal bag welding machine

    Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows to carry out a tight closure of the big bag, by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (internal aluminum bag).

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