Description
IBC Container emptying - IBCFLOW® 01 - Manual or automatic deconditioning
The IBC Container unloader ensures containment and optimization of the flow. The IBC container discharge station is designed to efficiently and hygienically discharge and convey your pulverulent materials to your industrial production line.
From manual to fully automatic container discharing, the results are many: increased throughput and productivity, improved integration controls, reduced operating costs in terms of manpower and product losses, or complete unloading of containers without contamination of your bulk materials.
Automatic IBC container emptying
A pneumatic actuator (cylinder) ensures the opening and closing of the industrial containers.
The opening and closing speed is easily managed thanks to the installation, in the pneumatic control cabinet, and a flow regulator
The cylinder is available with an option of electromagnetic sensors to ensure proper positioning of the valve axis and connection to the mixer.
Once in position, the action on the pneumatic cylinder ensures the opening of the valve by a mechanical cam system.
At the outlet of the butterfly valve, a seal attached to the structure ensures a tight connection.
A vibrating structure (optional) will allow you to ensure good flow of bulk materials and powders.
Manual IBC container emptying
The presence of a centring device allows to gain in productivity during the installation of the manual emptying station. A socket joint ensures a tight connection to the container to ensure optimal containment of the bulk material without contamination.
The container is loaded using a forklift or electric hoist. The operator then opens the drain valve manually.
Note: if the product does not generate dust, the unloading station is not necessary. The container is emptied in "open sky" (example of product: plastic granulate).
Our IBC container emptying stations are also available custom-made to best meet your needs.
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Containment5
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Automation5
Equipment advantages
- Vibration: vibrating motor and springs
- Pneumatic clamping system
- Load cells to control the dosage
- Socket joint to seal the connection
Media
View our equipment in videos
Container discharge monitoring
Container filling station
View our equipment in photos
Industrial container unloader
For a controlled discharge of your raw ingredients and bulk materials.
Steel - stainless steel container
Stainless steel container for the storage of all types of powders and bulk materials: sulphate, titanium dioxide, soya, starch, activated carbon, carbon black...
Inflatable seal
Product containment during emptying.
Container discharging
Containment and optimization of flow during container emptying.
Industrial container unloader food application
The container is automatically fed below the bulk material feeder. The bulk container is then automatically emptied above the industrial mixer.
Container connection
Deconditioning of chromium powder in a vibrating screen.
Container discharging
This station is designed to unload and convey your bulk materials to your production line in an efficient and hygienic way.
Contained emptying container
Stainless steel container discharging station. Containment is provided by a socket or inflatable seal.
IBCFLOW container discharging
Deconditioning of the container of powdered paint into a big bag.
IBCFLOW Contained container emptying
The industrial container is loaded manually onto the emptying hopper using a forklift truck. The operator then opens the discharge valve to start the downflow of the bulk materials.
Container discharging system
Pneumatic clamping system for connecting a pneumatic conveying system.
Container discharging with pneumatic conveying
Integrated equipment:
- Dense phase vacuum pneumatic conveying cyclone detached filter
- Dense phase vacuum pneumatic conveying cyclone VF05
- Steel/stainless steel container
- Container discharging - IbcFlow®01
stainless steel container discharging
Reconditioning of spices from storage containers.
Container discharging bulk materials
The connection of the stainless steel storage container to the docking base is provided via a flexible connection sleeve.
Container discharging system
The industrial storage container is positioned on a vibrating weighed support, the metering is ensured with a butterfly valve.
This butterfly valve ensures the completion of loading (this valve is installed on the weighing station).
At the end of the process, the operator closes the valve of the container to "release" the container and remove it.
Sodium methoxide flows directly into the reactor below by gravity.
Stainless steel container discharging station
Stainless steel IBC container for packing food powders.
Features
Technical specification
| Capacity | 2 tons |
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| Manufacturing materials | Painted steel, 304L stainless steel, 316L stainless steel |
| Containment | Inflatable seal or socket joint, pressure plate |
The IBC container discharge station is designed to efficiently and hygienically discharge and convey your bulk materials to your industrial production line.
Options
Available options
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Clamp
Clamping of the workpiece is ensured by the friction on the contact pad.
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Vibrating table
The vibrating table facilitates the flow of the product. The installation of industrial vibrators on the table allows the container to vibrate to facilitate the descent of the product.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
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Washing powder
Processed powder: laundry powder - Washing powder - This company was looking for a storage solution for humidified laundry powder with an apparent density of 1.3.Chemical
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Paint formulation
Processed powder: paint powder (polyester resin + fillers + additives + pigments) - Paint formulation - A manual container emptying station feeds a big bag filling system. The container unloading...Chemical
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Spice production
Processed powder: paprika - Spice production - Industrial company specialized in the treatment of food additives. The purpose of the installation is to sieve the paprika powder for repacking into...Food and Animal Feed
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Premix manufacturing
Processed powders: silica, wheat, carbonate - Premix manufacturing - The installation consists of a new mixing line for the production of natural additives for animal nutrition.Food and Animal Feed
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Loading drums and big bags
Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.Chemical
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Aromatic herbs conditioning
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station:...Chemical
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Reactors loading
Processed bulk material: lithium fluoride - Reactor loading - High performance pneumatic vacuum conveying with dosing container for incorporation into pressurized reactors. Our customer, a Chinese...Chemical
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Loading of ingredients for the production of beverage
Processed materials: citric acid, potassium sorbate, sodium benzoate... - Loading of ingredients for the production of beverage - This installation concerns a new production line in a new building of...Food and Animal Feed
