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  • Essai
  • Plan d'accès
DryBulk-Mix®

Mixing line for fragile dry ingredients

Capacity from 200 to 8,000 kg/hr
Mixing line for fragile dry ingredients
Description

The DryBulk-Mix® line is dedicated to manufacturers of natural ingredients mixtures, such as: dried fruits, cereals, teas, potpourri, herbs, seasonings, etc.

The need to clean the manufacturing equipment in short time, as well as respect for the product integrity are ensured by the technological choices of this production line (e.g., vibrating dosing, belt conveyor, tilting bucket conveyor and "soft" mixer).

Benefits PALAMATIC PROCESS
  • No material attrition (gentle handling)
  • Hygienic design
  • Accurate ingredient dosing
  • Installation flexibility

Models

  DryBulk-Mix® stat DryBulk-Mix® rota
Number of dosed ingredients 2 / 4 / 6 / 8 2 / 4 / 6 / 8
Production capacity From 200 kg/hr to 8,000 kg/hr From 200 kg/hr to 8,000 kg/hr
Transfer technology Belt conveyor Tipping bucket conveyor
Mixer type Static mixer Rotary tank mixer
Reconditioning Bulk bag or packaging machine Big bag or packaging machine


Loading and dosing

The DryBulk-Mix® line assures the dosing of various dried fruits (nuts, coconut, raisins, etc.), cereals (nuggets, muesli, dried fruits, etc.) and ingredients for feeding the soft mixer.

The dosing of the bulk ingredients is conducted by a vibrating feeder and load cells to obtain a precise mixture recipe. The production recipe controls the dosing of the vibrating corridors via the automatic control. Each product is stored in a dedicated buffer hopper with an independent weighing chain.

The dedicated hoppers are fed from sacks or bulk bags.

 

Transfer / Feeding

The transfer of fragile ingredients is conducted by a bucket elevator or belt conveyor. These two options prevent product attrition so the integrity of the recipe is kept intact.

Conveyor belt or tilting bucket elevator: what to choose?

Depending on your manufacturing constraints and the size of your production batches, Palamatic Process experts will advise you on the optimal choice.
Tipping bucket elevators provide elevation conveying for great heights with a small footprint!

 

DryBulk-Mix® convoyeur à bande fruits secs


Mixing: two possible technologies 

The mixer ensures the homogeneity of the recipe without breaking the products via its gentle action.

The technologies available are: low speed paddle mixer or rotary tank mixer / rotating tank mixer.

The volume range of the mixer is 70 liters up to 2,500 liters.

Just like the stirred arm mixer, the rotary tank / rotating tank mixer also allows the incorporation of liquid to spray aroma or oil on the recipe in production.

Fruits secs DryBulk-Mix


Mixer / conditioning outlet

On leaving the mixer, repackaging is carried out in a bulk bag for internal use for the purpose of future repackaging to 25 – 50 lb. sacks and/or boxes.

The bulk bag is filled by a FlowMatic® 02 station, allowing products to be weighed and drop height support.

When the mixer is directly upstream of the bag packaging machine, a tilting bucket elevator supplies the feed of the product. The integrity of the product and recipe are protected, and the footprint is kept to a minimum via a vertical installation (gravity process).

Case studies

Learn about our customers' installations of the DryBulk-Mix® dry and fragile ingredient mixing line.

Equipment

All the equipment integrated in the process line for mixing fragile dry ingredients is available below.

Paddle mixer - Discontinuous BRP
Two parallel tanks, Pallets for a homogeneous mixing of the materials.
Vibrating conveyor
Conveying, Dosing, Bulk materials
Belt conveyor
Secure conveying of your loads
Continuous or pendulum bucket conveyor
Low maintenance, low wear, food safe applications, gentle and hygienic handling
Industrial automation - Pal'Touch®
Programmable automatons for a precise monitoring of your production line.
FlowMatic® 02 Big bag filling system
Containment, Tension of big bag, Packaging efficiency
production line palamatic process

Come and test our equipment in our test plant