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Ploughshare and blade mixer - Continuous MRSC

  • Essai
  • Plan d'accès
Continuous ploughshare mixer
Description

Ploughshare and blade mixer Continuous - Perfect homogenization and high mixing accuracy

These industrial continuous ploughshare and blade mixers MRSC are based on the principle of the mechanical fluidization of the materials. The particular shape, the position and the rotational speed of the mixing tools generate a three-dimensional movement of the different particles present in the tank, favoring their dispersion and their mixing.
The complete homogenization and high mixing accuracy are thus guaranteed, even when the particle size and the specific weight of the components are different.
These industrial mixers are supplied with a discharge door restoring the curvature of the tank (no dead zone).

Management of rate and duration of stay of the material in the tank are carried out according to two technologies:
1. The diaphragm valve, that is a controlled and sealed valve for powders, bulk or granulated material. It consists of a diaphragm which is held by rings at each end. The upper ring is fixed, while the lower ring rotates to gradually reduce the passage opening. In a 180° rotation position, the passage is completely closed. This version is better for monoproduct processes in which setting operations rarely occur.
2. The slide gate valve which cuts the passage of the fluid via the central blade and provides a complete sealing. Height adjustment from the outside allows simple and easy setting of batches changing.

 

 
  • Complexity of mixtures
    3
  • Rate
    5
  • Hygiene
    2

OPERATING MODE

 

continious mixing layout

TECHNICAL FEATURES

 

Equipment advantages

- Short time of mixing

- Low maintenance

- Excellente reproductivity of batches

- Tank manufactured in carbon  steel, wear-resistant steel or 304L/316L stainless steel

- Dispersion: 20 gr./t.

- Maximum homogeneization of the mixing

Media

View our equipment in videos

Ploughshare and blade industrial mixer - Dried fruit

Ploughshare and blade industrial mixer

View our equipment in photos

continious mixer plough shares blades

Ploughshare mixer Palamatic Process

The industrial powder mixer is the ideal machine for obtaining high quality mixtures and excellent batch reproducibility. 

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Industrial mixing with ploughshare

Industrial blender: the mixing tank is fitted with a filling spout.

industrial ploughshare mixer palamatic process

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Industrial mixer for spices fed with vacuum pneumatic conveying

The mixer for spices is fed by vacuum pneumatic conveying VFlow®.

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Animal flour mixing on pneumatic conveying line

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dry fruit industrial mixing

Dry fruit industrial blending

Mixing tests of dried fruit in Palamatic Process test station.

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Chopper in industrial mixer

The ploughshare or inclined blade mixing tools rotate at a specific position on the central shaft inside the horizontal cylindrical tank.

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Interior view of the ploughshare mixer for use in the animal nutrition sector.

Features

Technical specification

  • Motorization from 4 to 200 kW
  • Rate from 1,000 to 450,000 l./h.
  • Capacity from 2 to 450 m³/h. (according to the formulation recipe)
  • Mixing time from 25 to 60 s.
  • Granulation time from 3 to 6 minutes.
  • Agitator bearings pressurized by air or nitrogen
  • Sizes from 75 to 25,000 liters :
TYPE 75 150 300 500 1 000 1 800 3 000 4 800 6 000 8 800 10 500 15 000
Rate per duration of stay in dm³/h. - 50% filling 60s. 2 4 8 13 28 50 83 134 166  246 295 412
180s. 0.674 1 3 5 9 17 28 45 55 82 98 137
DIMENSIONS
 
Models A B C Rate per duration of stay in dm³/h. - 50% filling Weight when empty (kg)
60 s. 180 s.  
 MRSC 75 1 690 485 556 2.022 0.674 210
 MRSC 150 1 960 570 634 4 1 350
 MRSC 300 2 220 670 801 7.892 2.631 580
 MRSC 500 2 550 770 920 14 5 840
 MRSC 1 000 3 140 930 1 118 27.993 9.331 1,390
 MRSC 1 800 3 670 1 100 1 265 50 17 2,100
 MRSC 3 000 3 920 1 340 1 472 82.577 27.526 2,800
 MRSC 4 800 4 510 1 500 1 800 134 45 3,800
 MRSC 6 000 4 816 1 600 1 860 165.708 55.236 4,500
 MRSC 8 800 5 325 1 810 2 133 246 82 5,840
 MRSC 10 500 5 580 1 910 2 237 295.322 98.441 6,600
 MRSC 15 000 6 090 2 110 2 465 412 137 8,200
 MRSC 20 000 6 617 2 312 2 665 549.18 183.06 11,903
 MRSC 25 000 6 888 2 432 2 735 686 229 13,653
Options

Available options

  • Industrial mixer - Bulk materials and powder handling
    Industrial mixer - Bulk materials and powder handling

    Dispersers

    For agglomeration, granulating and coating processes.
    Dispersers, also known as choppers or knives, are tools that break the lumps and ensure high quality and homogeneous final product.

  • Pneumatic sampler on industrial mixer - Bulk materials and powder handling
    Pneumatic sampler on industrial mixer - Bulk materials and powder handling

    Pneumatic sampling device

    Validation of the quality of the batch.
    The sampler extracts a sample of the mixture to verify its quality.

  • Industrial mixer temperature sensor - Bulk materials and powder handling
    Industrial mixer temperature sensor - Bulk materials and powder handling

    Temperature sensor

    It is set on the mixing tank.
    The temperature sensors transmit reliable temperature measurements for applications dealing with sensitive materials (eg. for sanitary/cosmetic/pharmaceutical applications).

  • Pressurized tank for liquid addition
    Pressurized tank for liquid addition

    Pressurized tank for liquid addition

    A pressurized tank allows the addition of liquid during the mixing phase.
    In order to ensure the introduction of fluids (oil, fat, aromas ...), we provide pressure tanks or metering pumps to ensure the spraying of the liquid amidst the mixture. This option must be combined with the implementation of choppers/dispersers.

  • Oxygen nitrogen insufflation
    Oxygen nitrogen insufflation

    Air or nitrogen blowing box

    For the management of air or nitrogen blowing in.
    The pneumatic control box manages the speed and pressure of the air or nitrogen and ensures the sealing of the bearings.

  • Double walled for heating and cooling
    Double walled for heating and cooling

    Double enveloppe chauffage / refroidissement

    To control the temperature of the mix inside the mixer.
    The double casing of the mixer allows heating of its contents through the circulation of the coolant fluid in the double casing or cooling by circulation of chilled water.

  • Industrial mixer - Bulk materials and powder handling
    Industrial mixer - Bulk materials and powder handling

    Steel, stainless steel, food-grade paint manufacturing

    The manufacturing materials are adapted to your process constraints.
     

  • Industrial mixer oxygen nitrogen insuflation - Bulk materials and powder handling
    Industrial mixer oxygen nitrogen insuflation - Bulk materials and powder handling

    Detached pressurizes bearing with air or nitrogen blowing

    To ensure sealing of the shaft.
    To avoid the introduction of fines in the rotation mechanism of the mixing shaft, air or nitrogen is blown continuously at low rate and low pressure through the lantern ring.
     

  • Industrial mixer treatment surface - Bulk materials and powder handling
    Industrial mixer treatment surface - Bulk materials and powder handling

    Surface treatment

    Wear lining (Hardox), carbide charging of the tools, wear-resistant coating with easily replaceable plates, ceramic coating, Teflon® coating, stainless steel mesh.

  • Industrial mixer - Bulk materials and powder handling
    Industrial mixer - Bulk materials and powder handling

    Inspection hatch

    To monitor and control the mixing of bulk materials.
    The inspection hatch enables to control and validate the quality of the materials mixing. In addition, the hatch provides easy access to all internal parts of the industrial mixer to ensure complete cleaning.

Case studies
  • Seaweed preparation

    Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.
  • Preparation of spice mixtures

    Processed products: spices - Preparation of spice mixtures - The objective is a spice blending line with cleanability of the equipment and recipe flexibility.
Download the booklet

ADDITIONAL EQUIPMENT

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Come and test our equipment in our test plant

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