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SackBot 200 series, high-speed robotic depalletizing and bag emptying

  • Essai
  • Plan d'accès
    Description
    sackbot_sb200-EN

    The SackBot Series 200 for Depalletizing and Automatic Sack Emptying: Performance, Safety, and Productivity at the Heart of Your Processes

     

    High throughput, precision, and flexibility for efficient industrial automation.

    The SackBot Series 200 range embodies excellence in industrial automation, with a design focused on efficiency, precision, and flexibility.

    These robots are specifically designed to optimize sack emptying operations, delivering high performance across various industrial sectors.

     

     

    • Rate
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    • Rate
      5
    • Overall dimensions
      4

    Key features of the Sackbots 200 series

     

    Performance and Specialization

    • Main Applications :
      • Automation of sack emptying machine feeding.
      • Reliable and continuous handling for optimized production flow.
         
    • Efficiency :
      • High throughput, reaching up to 7 sacks/min with the SackBot 200, ensuring increased productivity.
      • Adaptability to demanding industrial environments, with specific options for different materials and sack configurations.

    Advanced gripping technology

    The robots are equipped with gripping systems specifically designed to meet the diverse requirements of production lines.

    Variants Pallet Detection Method Associated Applications
    A

    Predefined Palletizing Plan

    Stable Configurations

    B

    Camera - 3D Vision

    Random Configuration

    .

    System A: 

    • Autonomous operation with predefined palletizing plans.
    • Strategic capability allowing simultaneous handling of up to 4 distinct pallets.


    System B: 
    3D vision system for precise detection of sacks on pallets, even in irregular layers, minimizing errors and optimizing operation quality.

    3D vision system, a customized solution to meet all your requirements.

    The SackBot 100 and SackBot 200 robots are equipped with an advanced 3D vision system that allows real-time analysis of the sack configuration on your pallets.

    Advantages of the 3D vision solution:

    • Precise identification of sack positions
    • Ability to handle sacks, even in irregular arrangements
    • Over 100 selection criteria available for sack identification (colors, patterns, 3D shapes, depth, etc.)
    • Capability to differentiate sacks from different brands and select only the desired ones
    • 2D analysis of the sack with discriminating criteria to ensure correct orientation, e.g., for MiniSlit feeding (cf. SackBot 200 series)
       

    Industrial Benefits:

    The SackBot robots integrate into a wide range of industrial sectors.

    • Food Industry: For the unloading of powder or food pellet sacks in controlled environments.
    • Chemical Industry: Handling pellets, grains, and other raw materials in large quantities.
    • Pharmaceutical Industry: For logistics operations where precision and reliability are crucial.

       

    Examples of Industrial Applications:

    • Sack unloading: Automation of unloading machines to reduce operator fatigue and improve throughput.
    • Palettization: Loading and unloading pallets with precision, even in complex environments.
    • Diverse handling: Integration into complex logistics flows requiring frequent configuration changes.

    The SackBot 200 series is ideal for companies looking to automate their handling processes while increasing productivity. Its technological versatility and performance make it a valuable tool for modernizing and optimizing industrial operations.

    If you wish to include additional data or explore specific aspects (such as energy consumption or a detailed use case), feel free to ask!

     

    Ergonomic Design and Reliability:

    • Ergonomics: Modular design for smooth integration into existing production lines.
    • Durability: Cutting-edge materials and technologies ensuring long-term durability, even in harsh industrial environments.
    • Flexibility: Adaptation to a wide range of sacks (kraft, PE, plastic, jute) and contents (fine powders, pellets, grains).

       

    Limitations of Robot Usage:

    Not well suited for environments requiring strict control of cross-contamination, limiting their use in some pharmaceutical and food industry sectors.

    Available options

    Stretch Film Removal Machine Linear Axis
    Machine a enlever film etirable Sackbot100
    Axe lineaire Sackbot100

    Facilitates the automated removal of stretch film from your pallets.

    Offers the ability to move the robot along an additional axis, up to 12m.

     

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    Equipment advantages

    • Operator Protection: Elimination of MSD risks related to manual sack handling operations.
    • Increased Productivity: High throughput and reliable automation reducing downtime.
    • Precision: Advanced technologies (vision, slides) for optimal positioning and handling.
    • Adaptability: Compatibility with various types of sacks and applications.
    • Ergonomics: Smooth integration into production lines and ease of use.

    View our equipment in videos

    View our equipment in photos

    Vacuum pump and cyclone for fine particle recovery

    Vacuum pump and cyclone for fine particle recovery

    Vacuum bag gripping

    Vacuum bag gripping

    Setting recipes on the Pal’touch HMI

    Setting recipes on the Pal’touch HMI Setting recipes on the Pal’touch HMI

    SackBot 200 Robot Overview

    SackBot 200 Robot Overview

    Robot control

    Robot control

    Removing the filter cartridge

    Removing the filter cartridge

    Protective enclosure

    Protective enclosure

    Placing bags on roller conveyor

    Placing bags on roller conveyor

    Overview Sackbot 200

    Overview Sackbot 200

    Logo identification for specific bag orientation

    Logo identification for specific bag orientation

    Layout in a bag vacuum feeding line

    Layout in a bag vacuum feeding line

    Irregular palettes

    Irregular palettes

    Empty bag holding claws

    Empty bag holding claws

    Disassembly of the fine particle recovery cyclone

    Disassembly of the fine particle recovery cyclone

    Depalletizing jute bags

    Depalletizing jute bags

    Automatic bag emptying system

    Automatic bag emptying system

    3D Vision System

    3D Vision System

    3D scan of an irregular layer of bags

    3D scan of an irregular layer of bags

    3D scan of a bag

    3D scan of a bag

    Technical specification

    • Sack Opening Tools :
      • Minislit (SackBot 200 - M3): Ideal for quick and efficient cutting.
      • Rotaslit (SackBot 200 - R36): Designed for tougher sacks or applications requiring more robust cutting.
         
    • Gripping Systems: Suction cups or claws, depending on the specific handling requirements.
       
    • Management Capability: Simultaneous or sequential handling of multiple pallets through advanced configurations.

    Comparison table

    Models and Technical Specifications

     

    Characteristics SackBot 200 - M3 SackBot 200 - R36
    Main Application Feeding of sack unloading machines Feeding of sack unloading machines
    Type of Sacks Kraft, PE, kraft + PE Plastic, jute
    Type of Products All types of powders Flowable powders and pellets
    Theoretical Speed Up to 7 sacks/min 6-8 sacks/min
    Gripping Head Suction cup Suction cup or claws
    Sack Opening Tool Minislit Rotaslit
    Supported Sack Dimensions Varies depending on the type of gripping Varies depending on the type of gripping
    Advantages High speed
    Compatible with all types of sacks
    High speed
    Compatible with robust sacks
    Limitations Not suitable for preventing cross-contamination Not suitable for preventing cross-contamination

     

    Available configuration options.

    Fixed Base Robot without 3D Vision Mobile Base Robot without 3D Vision
    Robot sur socle fixe sans vision 3D Sackbot100
    Robot sur socle mobile sans vision 3D Sackbot100

     

    Sack handling according to a pre-established palletizing plan: regular layers of sacks, with pallets always positioned identically.
    The fixed version can handle up to 4 pallets simultaneously.

     

    Fixed Base Robot with 3D Vision Mobile Base Robot with 3D Vision
    Robot sur socle fixe avec vision 3D Sackbot100
    Robot sur socle mobile avec vision 3D Sackbot100

     

    Sack handling via the 3D vision system: management of irregular layers, pallets with variable positions, identification of specific sacks.
    The fixed version can handle up to 4 pallets simultaneously.

    Summary of advantages and limitations

    Aspect Advantages Limitations
    Performance High throughput and continuous flow.
    Not suitable for sterile environments.
    Flexibility Compatibility with various types of sacks and materials. Requires adjustments for complex environments.
    Advanced Technology Integration of vision systems and slides. Potentially complex initial configuration.
    Ergonomics Easy integration into existing production lines. Specific to certain applications.

    Typical use cases

    Sectors Example of Use
    Food Industry Automatic discharge of flour, sugar, or food pellets bags.
    Chemical Industry Handling and feeding of bags containing chemical powders or pellets.
    Pharmaceutical Industry Automation of palletizing for products requiring precise handling.
    Devis express
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    Personal information

    All powder tests are carried out in the station located at the headquarters of Palamatic Process.

    Select the equipment you want to test

    ADDITIONAL EQUIPMENT

    Automatic sack discharging - Rotaslit

    Max. rate: 6 sacks/min

    Sack compactor

    Reduce waste volume, Containment, Healthy dust-free atmosphere, All...

    Bulk bags compactor and roller bags - RollR®

    Extremely compact and mobile

    SackBot 100 series, robotic depalletizing with bag cutting and emptying

    The SackBot Series 100 for bag emptying — precision, cleanliness, and...

    Automatic sack discharging - Minislit®

    Max. rate: 6 sacks/min

    Come and test our equipment in our test plant

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