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Case studies - Synthetic chemical

  • Essai
  • Plan d'accès

Conveying of raw materials, dosing and feeding (loss or gain-in-weight), mixer loading, reactor or dissolution, preparation and weighing of micro-ingredients.


The main objective of industrial processes involving feeding mixers, reactors, dissolution tanks, etc., is to reliably incorporate raw materials with accurate dosing in a safe manner. The formulations include a sequence of process stages that have mandatory compliance with rates, quantities, pressures and temperatures. The raw materials introduced for the reaction are generally stored in storage silos, sacks, drums or bulk bags.
The reactors are generally supplied by pneumatic conveying systems with integrated weighing management. Due to the explosive atmosphere very often present in this type of installation, the HAZLOC standard is applicable in most processes (Classification 1 or 2).
The control and monitoring of the installations are carried out in the control room via a PLC and a supervision PC (with a PC View license).

 
Le confinement des poudres toxiques et hygroscopiques

Optimizing Sensitive Powder Processing with a Custom Solution

Powders handled:lithium, Lithium, NMC compounds (Nickel, Manganese, Cobalt), and anode/cathode materials (graphite, LiFePO4), requiring secure handling due to their toxicity, hygroscopic properties...

cadmium-oxide-processing-line

Discharging station of bulk bags of cadmium in very high containment

Processed powder: cadmium oxide - Supply for battery manufacturing - The objective of this installation is to protect operators by avoiding the constraint of hazmat suits, which is poorly accepted by...
Vignette-sackbot-200-m3

Automated bag emptying and IBC filling line for sebacic acid in the chemical industry

Processed powders: sebacic acid (raw material for the manufacture of industrial lubricants)

Automation of bag emptying and filling of IBC containers for feeding production reactors

Drum dumper bulk powder handling - Palamatic Process

Drum dumping and discharging in Atex zone

Powder processed: wet ground powder - Automated drum dumper - Dumping and discharging of drums of wet ground powder at a rate of 40 drums/hour.
Glue process

Bulk bags and sacks unpacking for reactor feed

Processed powders: polyester powders - The powder is delivered in big bags or sacks for storage in a weighed buffer hopper.
Big bag packaging with dust containment

Mobile Bulk Bag Filling Station for the High-Performance Chemical Industry

Processed powder: zirconium - Big bag packaging line below the dryer - Dust containment - Big bag compactor with screw conveyor.
Dust loading in bulk bags

Bulk bag packing station

Processed powder: tabacco dust - Loading of dust in bulk bags - Two pipes feed tobacco dust from the storage hopper to the bulk bag filling station.
Discharge and pneumatic transfer of sodium nitrate

Discharge and pneumatic transfer of sodium nitrate

Material handled: sodium nitrate beads - Manufacture of glass wool - The client, a world leader in insulation solutions, required installation of a pneumatic conveying system for the transfer of...
Drum filling - Bulk materials

Packaging of highly explosive powders in drums

Processed materials: hydrazine hydrate derivative - Drum filling with chemical agents - The customer is the world leader in chemistry for the manufacture of building materials.
Chargement de réacteurs avec du fluorure de lithium

Automatic loading of raw materials into reactors with integrated dosing

Processed bulk material: lithium fluoride - Reactor loading - High performance pneumatic vacuum conveying with dosing container for incorporation into pressurized reactors. Our customer, a Chinese...
Loading drums and big bags

Screening and packing skid for chromium powder

Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.
Truck and wagon loading

Discharging station for big bags of acid

Processed powder: adipic acid - Truck and wagon loading - The installation is especially designed to meet all the customer's constraints, in particular operation of the installation at a flow rate of...
Resin and gel coat manufacturing

Loading of resins and polymers in chemical reactors under pressure in a hazardous rated location

Processed powders: maleic anhydride, Epo Kukdo - Resin and gel coat manufacturing - The client is a world leader in the production of structural resins for the building, automotive, water sports and...
Discharge and pneumatic conveying of fluorinated derivatives

Loading a chemical reactor from bags and big bags in ATEX zone 01

Processed powders:  varnish and gelcoat - Manufacture of industrial glue - This process consists of a combined Duopal® DP02 station for emptying sacks and big bags, a pneumatic conveying system and a...
Activated carbon bulk bag and sack discharger - Powder and bulk handling

Discharging of big bags of activated carbon to a reactor in a contained way and under ATEX 22 atmosphere

Processed powder: activated carbon - Activated carbon feeding - The installation consists of a big bag emptying station EasyFlow® EF with various options to facilitate the discharge of the contents of...
vignette_blog_2

Automation of bag emptying for the preparation of powder premixes in the manufacture of technical oils and greases

Treated powders: sebacic acid

Automation of bag emptying for the preparation of powder premixes in the manufacture of technical oils and greases

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