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+1(267) 606 1002Case studies - Food and Animal Feed
(102)Palamatic Process has over 30 years of experience in providing industrial solutions for the processing of raw ingredients and bulk material handling in the food and beverage industry. Our team provides equipment and the integration of new machinery to our clients for quality performance of your production process.
Industrial sectors: dairy, baby food, pet food, animal nutrition, spices and flavorings, flour and bakery, chocolate and confectionary, sugar, beverages, egg products, snack foods, and more!
Case studies with our customers
Sack tip station for handling bulk granuled sugar
Processed powder: granulated sugar - Bag opener for dust containment and operator ergonomics.
Chewing gum production line
Processed powders: malto dextrin, sorbitol, powdered sugar, crystal sugar... - Vertical transfer of tablets- Installation of tilting bucket elevators allowing high throughput handling of fragile...
Bulk bag packing line with a capacity of 40 super sacks per hour
Processed powders: granulated white sugar, surfine caster sugar, crystal sugar - Packing in bulk bags of white sugar and crystal sugar - This bulk bag installation is designed to achieve a minimum...
Unloading of raw material from shipping containers
Processed material: refined sugar - Refined sugar conveying - On-site installation of repackaging equipment for the transfer of sugar stored in shipping containers with an inner liner to a bulk bag...
Sugar depacking and conveying line
Processed materials: crystal sugar - Loading silos with sugar - A container tipper is used to feed the high pressure pneumatic conveying network to feed 2 silos of 50 tons.
Storage and conveying of sugar for dissolution in a weighed cast iron tank
Processed powders: beet crystal sugar and cane sugar - Liquor manufacturing - French company specialized in the manufacture of spirits and syrups. The syrups are intended for CHR professionals and...
Feeding of a filling machine by pneumatic conveying in dense phase for brown sugar, cane sugar and white sugar
Processed powders: refined white sugar and brown sugar - Packing of white, organic and brown sugar - Leader in Africa and the Mediterranean Basin in the sugar industry and vegetable oil industry.
Bag dump stations for unloading bags of granulated sugar to feed a melter
Processed powder: crystal sugar - Sugar dissolution for beverages - Company dedicated to the design of artisanal lemonade and syrup.
Nutritional blends with allergen control and safety
Processed powders: sugar, sorbitol, locust bean gum, yeast derivatives, sodium chloride Enhancing the safety and quality of feed supplements for livestock farms
Bulk Bag Discharge Solution with BFM® Fitting Connections
Powders Processed: Pharmaceutical excipients and food ingredients - Optimizing Bulk Bag Discharge with BFM® Fitting Connections - Bulk Bag Discharge Solution with BFM® Fitting Connections
Separation and dosage of dried fruit for associative packaging machine
Products processed: dried fruit and vegetables Disaggregation of a large volume of dried fruit
Industrial bakery production process - Flour feeding
Processed powder: flour - Handling of flour on a manufacturing line - Production process in industrial bakery - Flour feed
Ingredient mix preparation line
Processed powders: minerals, vitamins, trace elements - Animal feed mixing process - Optimization of the preparation of product mixes on a manufacturing line using the DosingMatic® Master.
Automatic ingredient dosing and mixing line
Products processed: spices - Spice mixing process - Improvement in dosing precision, ingredient traceability and overall productivity of the production process.
Preparation of premixes in the baking industry
Products processed: gluten flour, ascorbic acid, emulsifiers, enzymes, seeds and yeasts - Automation of the feeding process - Improvement of the preparation of premixes, quality and production...
Skid for the production of icing sugar
Processed product: crystal sugar/icing sugar - Preparation of food mixtures - This icing sugar production unit is composed of a big bag loader, a dosing screw, a pin mill, a buffer hopper and a bag...
Optimization of an imitation crab production line
Processed powders: starch, salt, dehydrated egg white - Process line for ingredient dosing - Improved dosing accuracy and process efficiency in crab stick production.
Powder preparation for the production of surimi
Processed powders: wheat starch, potato starch, salt, egg white and sugar - Deconditioning of food powders - The customer is a Breton cannery specialized in the manufacture of surimi.
Preparation station for additives, flavors and spices
Processed products: additives, flavors and spices - Introduction of ingredients on industrial bakery lines - Precision dosing of minor ingredients.
Conveying of pet food kibbles
Processed powders: pea flour, soy flour, wheat flour, oat flour, bran flour, additives... - Coating machine feeding - The purpose of the installation is to feed the coating machines at the exit of...
Feeding of sugar into a mixing tank
Processed powder: sugar - Ingredient loading - This installation concerns a French company manufacturing spirits.
Mixing line for fragile ingredients
Processed products: dried fruits and vegetables - Bagging of dried fruits and vegetables - The installation concerns a mixing and packaging line for dried fruits and vegetables.
Insect mixing and sorting line
Processed products: bran, meal, droppings, live insects, dead insects - Insect breeding unit - This workshop is the heart of the insect breeding process.
Edible insect sorting line
Treated products: droppings, dead insects, live insects - Treatment unit in the entomoculture - This unit allows the treatment of non-compliant products from the main process.
Insect meal production workshop
Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.
Raw material automatic bag unloading System
Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industry
Mixing and packaging line for dried fruits
Processed powder: dried fruits and seeds - Mixing and packaging - Our customer wanted to implement a new production line in its plant to support its growth.
Filling of bulk bags via elevated belt conveyor
The dried fruit recipe preparation line allows you to: - load a paddle mixer with ingredients packaged in boxes - mix the different raw materials according to the recipe
Unloading and transferring dry ingredients
Process materials: granulated Sugar, whey, skim milk powder, and various other minor additives - Process for the production of chocolate - Objectives: unloading, transfer, storage and dosing of...
Sacktip tray and lump breaker solution for artifical sweetners processing
Processed product: erythritol - Bag emptying and crushing line - Production line for sauces, soups, drinks.
Mixing and transfer equipment for seeds and crackers
Processed powders: pumpkin seeds, linseed, sesame seeds, corn starch - New installation for the manufacture of biscuits and crackers - Emptying of big bags to feed a mixer
Food preparation line for blocks of frozen fruits
Processed products: Frozen fruits / IQF (apples, pineapples, dates, cranberries, etc.) - Hygienic granulation line for the animal nutrition industry.
Super sack filling stations for fish feed
Processed powders: meat meal and bone meal - Semi-automatic bulk bag filling stations - The installation consists in loading big bags under mixers without emitting dust.
Preparation station for premix ingredients
Processed ingredients: spices and additives - Spice and additive dosing workshop - Improvement of a spice premix preparation station with the implementation of the OPDosing® Carousel process line.
Starch unloading and packaging line
Processed powders: tapioca starch, potato starch, corn starch - Unloading of railcars - Line for powder repackaging
Bulk bag unloading station, batch powder dosing unit and material transfer to a mixing line
Processed powders: potato flakes, semolina, salt, breadcrumbs - New workshop for the production of fillings - Unloading, transfer, storage, dosing.
Semi-automatic bag dump station for dairy powders
Processed products: milk powder - Yoghurt and cheese production line - The function of the equipment is to add milk powder mechanically in tanks.
Filling bulk bags with fish meal
Processed powder : fish meal - Big bags packaging - Output of 50 big bags/h
Feeding of kneading tank for aperitif cakes
Products processed: snack cakes (starch, rice flour, oats) - Weighing, conveying, dosing and transfer - Extraction from big bags and sacks to feed a kneading tank.
Pre-mixed ingredients for frozen french fries
Processed powders : Frying batter (flours, starches, spices, colourings...) - The installation concerns a pre-mixing line of ingredients for the food industry.
Vacuum Conveying and Bulk Packaging of Powdered Milk
Processed powders: skim milk powder / whole milk powder. Client in Africa.
Sugar and salt big bag deconditioning
Processed powders: sugar and salt - Raw materials deconditioning line - The installation concerns a premix preparation line for the food industry.
Vertical packaging machine for confectionery process
Processed products: sweets, candies, berlingots - Transfer and packaging of candies- Objective: feeding of the mulit-head weighing station upstream of the vertical packaging machine.
Mixing and packaging line in bulk bags and sacks
Processed products: spices - Preparation of spice mixtures - The objective is a spice blending line with easy to clean equipment and recipe flexibility.
Mixture of ingredients for infant formula preparations
Processed powder: infant milk powder - Milk powder mixing line - The mixing line is part of our Palamatic EasyClean range of equipment for quick dismantling and complete clean down.
Mixing and packaging line
Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...
Automatic drum inversion system
Treated products: olives in brine - Packing of olives - The objective is the automatic emptying of the drums by inversion.
Workshop for the preparation of powder mixtures
Processed bulk solids: veterinary powders - Loading of veterinary powders - Company specialized in animal nutrition and health: workshop for the preparation and mixing of bulk material
Hygienic packaging in boxes and bulk bags
Processed product: dried tomato powder - Industrial process for tomato-based products - The application requested by the customer is for the filling of bulk bags and cartons at the outlet of the...
Bulk bag filling station for nutraceuticals
Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Bulk Bag filling station with integrated weighing and vibrating densification table.
Silo storage and pneumatic transfer system equipment for diary powder process
Processed powder: dairy product flakes, PSD 400 to 500 µm - Recycling of milk powder by micronization - The installation consists of the dosing, transfer, grinding and reconditioning of the milled...
Potato flakes milling line
Processed material: potato flakes - Conditioning in big bags and sachets - The objective is to reduce the potato flakes in powder in order to increase the density of the product
Particle size reduction of energy powder
Processed powder: supplemental milk powder - Pneumatic conveying and grinding line - This company was looking to reduce the granulometry of its final product with a homogeneous particle size spectrum.
Tank unloading using a booster
Processed powder: wheat flour - Tank unloading - Flour unloading from tanks to storage silos
Bagging station for packing spice mixtures
Processed powders: spice mixtures (curry...), tea and herbal tea blends, fine salt - Spice blending and bagging - Bagging station for packaging spice and powder blends in bags from 1 to 25kg.
Vitamin mixture for enriching infant foods
Processed powders: micronutrient powders - Mixing process for baby food - The customer is a Swedish manufacturer for an international distributor.
IQF unpacking and crushing line
Processed bulk solids: blackcurrent, cherries, bananas, raspberries, peaches - Frozen fruit process - IQF (Individually Quick Frozen) big bag and cardboard box discharger.
Lysine unloading, dosing and milling process for mixer feeding
Processed bulk material: Lysine - Grinding Line - Facility for one of the world's leading animal nutrition companies.
Handling of crushed egg shells
Processed materials: crushed egg shells - Blower for feeding containers - The purpose of the equipment is to collect crushed egg shells from a centrifuge / crusher placed downstream of automatic...
Manufacture of fruit and vegetable powders for integration into ready meals and beverages recipes
Processed powders: sodium bicarbonate, strain (bacteria) - Natural food additives - This industrial production line consists of the installation of bag dump station Sacktip® SE 800.
Packaging of animal flour in super sacks
Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.
Combined sack and big bag emptying system for tank truck filling
Processed powder: amino acids - Truck loading with amino acids - This facility concerns a major player in the production and marketing of amino acids for animal feed.
Mixing line for natural additives used by veterinarians
Processed powders: silica, wheat, carbonate - Premix manufacturing - The installation consists of a new mixing line for the production of natural additives for animal nutrition.
Metered starch feeding for a ready meal production line
Processed powder: starch - Dosing in a cutter mincer mixer - The process is designed to feed a shredder in a controlled way. It consists of an EasyFlow® EF big bag deconditioning system, a VFlow®...
Repacking of spices from storage containers
Processed powder: paprika - Spice production - Industrial company specialized in the treatment of food additives. The purpose of the installation is to sieve the paprika powder for repacking into...
Cocoa packing line with integrated sieving
Powder processed: chocolate powder - Instant chocolate powder - This company in the agri-food sector produces chocolates, sweets, condiments, seasonings, sugars...
Powdered spice packaging with hygienic design feeding equipment
Processed powder: spice mixture with an apparent density of 500 kg/m³ - Spice dosing - The customer was looking to replace his manual dosing system, in the small-size packaging room, with a weight...
Skid for the controlled feeding of sugar and salt to a dissolution tank and atomization tower
Processed powders: salt and sugar - Powdered egg production - This customer is a specialist in egg processing for industrial customers. This manufacturing process requires an aqueous solution that...
Discharge and conveying of feed additives into storage silos
Processed powders: food additives - Animal feed - Specialist in additives for animal feed.
Additive mixing line and premix packing: flavours for dogs and cats
Powders processed: palatability enhancers, flavours for dog and cat food - Kibbles manufacturing - Company SPF. To cope with its development, the French company SPF, the "petfood" branch of the...
Bulk bag packing in the hygienic zone (white zone) of baby food products
Processed powder: milk powder - Clean room for packing - A leading dairy and manufacturer of high value-added milk powder for the leaders in the infant market.
Starch unloading from trucks for automatic packing in bulk bags in ATEX zone
Processed powders: gluten and starch - Handling of food starch - company specialized in the conditioning of bulk products and raw materials.
Sifting and conveying ingredients in a mixer for the production of hamburger buns
Processed powders: salt, flour, milk powder, sugar, ascorbic acid - Loading of kneaders - Worldwide company specialized in industrial bakery.
Sieve granulator on final product (crumbler)
Processed product: meringue sheet - Industrial pastry making - Breaking of the meringue to obtain chips of defined diameters for sprinkling on pastries.
Bulk bag packing system for chocolate candies
Processed products: chocolate beads - Storage in big bag - This customer is a world-renowned manufacturer and produces very fragile chocolate beads that are intended for packing (B to C).
Dosing of peanuts for continuous feeding of a grinding line
Processed bulk solids: roasted/caramelized peanuts - Manufacture of coated peanuts - This factory develops and markets chocolate based products.
Screening and mechanical conveying of cereals
Processed powders: malt, barley and wheat powder - Brewery feeding line - The goal of the installation is to screen the cereals used in the beer production process.
Hygienic big bag filling station for infant milk powder
Processed powder: Powder milk - Packing in a white room environment - Hygienic packing station under an atomization tower for infant powdered milk
Hygienic feeding of a liquid mixer - Liquiverter type - with big bag and bag loss-in-weight
Processed bulk solids: milk powder - Infant milk powder line - This subsidiary company from one of the first milk group in the world, devellops a wide range of functionals and nutritionals milk...
Automatic bulk bag unloading system for PET flakes and pellets
Processed powders: PET resin granules and PET flakes - Fully automated big bag discharging line - Big bag compaction at the end of the line
Our offer includes:
- Compliance with cross-contamination policies and guidelines
- Dedicated process lines for the elimination of allergens contamination
- Micro-ingredients dosing
- Integrity of processed products (product degradation, humidity, etc.)
- Material certificates of the process equipment
- Food safety control
- ATEX and Class/Div standards
- FDA Regulations
- Easy cleaning with "Clean In Place" CIP / NEP hygienic design
- Automation for traceability for all your production batches
By working closely with our customers, we can define and customize the technical solutions suited to your food and feed production requirements. Palamatic Process Inc. can offer the necessary technical skills and experience in the food industry for turnkey solutions and integration of new equipment for your industrial production process lines.
Examples of processed materials: sugar, flour, dextrose, caseinate, milk powder, gelatin, starch, spices, salt, soy, corn starch, wheat starch, fattened milk powder, carbonate, maltodextrin, rice flour, flavours, chocolate, glucose, cocoa...
Our experts are familiar with the current regulations concerning the handling of food powders. Read our introductory guide to food industry standards.