Sorry, you need to enable JavaScript to visit this website.

Big bag discharging - High rate - Easyflow EF100-200

  • Essai
  • Plan d'accès
Big bag discharger - Bulk and powder handling
Description

High-speed big bag unloading station - Automatic deconditioning without operator intervention

With a throughput of 20 to 40 big bags per hour, this fully automatic station carries out the cutting, handling and evacuation phases of big bags independently.

 

Implementation examples :

 

Big bag discharger high rate - Bulk and powder handling
Big bag discharger high rate - Bulk and powder handling
 

Cadence: 20 to 40 big bags/h.

Capacity: 2 tons/big bag

Objectives: Automatic cutting, containment & safety

The PALAMATIC PROCESS high-speed big bag unloading station allows the automatic deconditioning of big bags without operator intervention. The cutting, handling and evacuation phases of the big bags are autonomous without the operator's intervention. The latter only ensures the attachment of the big bag on the handling cross.

 

Big bag discharging drawing - Bulk and powder handling

 

Operating mode:

1. Attaching and placing the big bag (operator action)

2. Moving the big bag inside the station (automatic hoist control)

3. Cutting and emptying the big bag (automatic solution)

4. Massage of the big bag (according to option) and crumbling of the product

5. Automatic big bag release

6. Compaction of the empty big bag

7. Automatic management of the accumulation of big bags to be emptied and automatic pallet palletization

 

The PALAMATIC PROCESS design office also offers customized solutions. 

 The high-speed big bag unloading station is also available in full containment with an integrated big bag compactor.

  • Rate
    5
  • Automation
    4

Equipment advantages

- Automatic cutting

- Integrated big bag compactor

- Improvement of bulk materials flow

- Automatic loading

Media

View our equipment in photos

high rate fibc unloader bulk materials handling

Big bag discharging high rate contained with compactor

This bulk bag discharger is used to automatically unpack big bags without operator intervention.

big bag discharger bulk handling high rate

Big bag discharging system

Examples of options: dedusting ring and granulator.

high rate fibc unloader bulk materials handling

Total containment big bag discharge

Automatic cutting of the big bag. The cutting system is installed according to the big bag being handled.

high rate fibc unloader bulk materials handling

Big bag discharging - Double electri hoist loading

The electric hoist operates in automatic control.

high rate fibc unloader bulk materials handling

Big bag discharging - Double electric hoist loading

Bulk bag handling for industrial production lines involving raw ingredients and bulk materials handling.

high rate fibc unloader bulk materials handling

U-shaped bag puncture tip

The spike is used to burt the bottom of the bulk bag.

high rate fibc unloader bulk materials handling

Big bag compactor

A big bag compactor is built-in to maintain a healthy working atmosphere.

high rate fibc unloader bulk materials handling

Bulk bag discharging high rate

Discharge of big bag of anticorrosive pigments: automatic cutting, containment and safety.

high rate fibc unloader bulk materials handling

Jumbo bag discharging high rate

Rate of 20 to 40 big bags per hour.

high rate fibc unloader bulk materials handling

3D view - Bulk bag discharging high rate

We provide technical drawings.

Features

Technical specification

Rate 20 to 40 big bag/h
Manufacturing materials painted steel, 304L stainless steel, 316L stainless steel
Finishing touches RAL 9006, micro-blasted, electropolishing
Installed power 5 kw (depending on option)
Operating pressure 6 bar
Required dust removal rate 3,000 m³/h
Maximum dimensions of the big bags (length* width * height) 1,200* 1,200 * 2,400/ other custom-made
Entrance 4-20 mA
TOR input 6
TOR outpout 4

 

Options

Available options

  • dedusting ring big bag discharge station
    dedusting ring big bag discharge station

    Dust collection ring

    It helps to minimize dust emissions. The dedusting ring is mounted on the tray. It consists of a split tubing and two connection connections for dust removal. A manually operated damper adjusts or closes the suction flow.

  • glove box big bag unlaoding station
    glove box big bag unlaoding station

    Glove box

    Handling of toxic products and contaminants.

    The gloves are installed on the door of the stripping box, mounted on PVC glove rings. Clamps provide containment and closure. A neon implanted outside through a plexiglass facilitates the opening operations of the big bag.

    The glove stripping box allows the user to handle the big bag without coming into contact with various potentially toxic bulk materials. In fact, the glove box will allow the user to undo the bun of the big bag to allow it to be discharged. A sieve is added in the stripping box to secure the process.

    Glove manufacturing material adapted to the requirements of your processed materials.

  • bag compactor on bag dump station palamatic process
    bag compactor on bag dump station palamatic process

    Big bags compactor

    It helps reduce the volume of waste and keep a healthy and dust free atmosphere.

    The big bag compactors collect and compress all types of big bags, while eliminating most of the dust by installing a connection to the sewerage system.

  • industrial bag dump station
    industrial bag dump station

    U-shaped spike

    This spike allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with a cuff (U-shaped tip).

    Once the big bag is placed on the emptying station, the operator lowers the big bag using a hoist to let it rest on the spike located on the dispensing tray. The force exerted by the 'material' weight on the knives will allow instant cutting of the bottom of the big bag.

    For big bags with blood-bottom, the V-shaped diamond spike allows the bottom of the big bag to be cut open.

  • industrial bag dump station
    industrial bag dump station

    V-shaped spike

    This spike allows the opening of the big bag without direct action of the operator. It is particularly used when using big bags with cuff (V-shaped tip).

    Once the big bag is placed on the big bag discharging station, the operator lowers the big bag using a hoist to let it rest on the spike located on the dispensing tray. The force exerted by the 'product' weight on the knives will allow instant cutting of the bottom of the big bag.

    For big bags with cuff, the tip U-shaped and allows to cut the big bag open at the height of his cuff.

  • big bag discharge station
    big bag discharge station

    Handling cross

    In order to get the big bag to be emptied optimally, an autonomous sidewall tensioning system is available as an option. This system avoids retention pockets and guarantees optimal emptying without product loss and without operator intervention.

  • lump breaker on big bag discharging station
    lump breaker on big bag discharging station

    Lump breaker

    Our lump breakers present the ideal solution for crushing materials that tend to make lumps.

    The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains. See the range of Palamatic Process lump breakers.

     

  • big bag discharging massage system
    big bag discharging massage system

    Big bag massage system

    Massage flow aid system: the cylinders break the vaults and break the mass accumulation.

    Heavily dimensioned pneumatic cylinders installed in the lower part of the big bag break the vaults and break the mass accumulation (2, 4 or 6 cylinders depending on the type of product).

    Possible alternative: vibrating tray: removal tray implanted on silentblocs with vibrating motor to optimize the emptying of certain products. The massage solution can be offered as an independent equipment to prepare big bags mass before emptying.

     

  • commercial weighing big bag discharging
    commercial weighing big bag discharging

    Commercial dosing and weighing

    Unweighing of the big bags station for precise feeding of the process downstream.

    Weighing of the big bags station to inform the process about the amount of powder introduced. The complete big bag emptying system is installed on 4 load cells. In order to avoid any risk of the structure tipping over, the wheelbase is increased.

  • dust tight connection tube big bag unloader
    dust tight connection tube big bag unloader

    Telescopic airtight connection tube

    It allows a waterproof connection of the big-bag and ensures tension on the big-bag cuff.

    The double casing telescopic tube is tied to a flat ring via clamps. The pneumatic cylinder allows the operator to adjust the connection height to suit different types of big bags. The airtight connection is ensured by an inflatable seal and a refocusing ring produced to avoid retention.

  • regulation valve palamatic process
    regulation valve palamatic process

    Control valve

    Stop the material or regulate the flow.

    The Palamatic Process control valve is used to stop the flow of fusible materials or simply to regulate the flow rate.

    This valve is actuated by three cylinders and allows the operator to interrupt or regulate the descent of powders at any time.

     

     

  • big bag sack unloader bulk handling
    big bag sack unloader bulk handling

    Big bags unloading and DUOPAL combined bags

    Big bags and combined bags unloading which allows the bags and big bags to be opened at the same unloading point.

Case studies
  • Bulk pigment handling

    Processed powders: zinc ash, zinc oxide, waelz oxide - Bulk pigment handling - The materials to be emptied are powders whose particularity is to have very heterogeneous characteristics.
    Discover
Download the booklet

Additional equipment

Big bag massager - CDM125

Partial material discharge and integrated weighing

Big bag compactor - CBB125

Containment and management of empty big bags

Centrifugal screener - 3 models

To control and protect your production line

Industrial automation - Pal'Touch®

Programmable automatons for a precise monitoring of your production...

Centralized dust collector

Industrial dust collection applications, Mounting on a dust collecting...
production line palamatic process

Come and test our equipment in our test plant

1. Personal information

I would like to have more information:

2. How can we assist you?

Note that fields marked with a star "*" are mandatory for sending your message.