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PalBox®01 Box Filling - Screw feeder

  • Essai
  • Plan d'accès
Box filling unit PalBox®01
Description

PalBox® 01 Carton filling station - Provides automated box packaging

The container filling station packs powder or granular products in boxes.
The semi-automatic or automatic station allows weight-based filling operations. The filling head adapts to the height of the carton for even more efficient packaging.

 

  • Rate
    5
  • Automation
    5
  • Containment
    5
Box filling unit PalBox®01

PalBox®01-C-Gross

Box filling unit PalBox®01

PalBox®01-P-Gross

PalBox®01 box filling unit

PalBox®01-C-Net

Box filling unit PalBox®01

PalBox®01-P-Net

 

Operating procedure:

1 - The box is placed manually on the roller conveyor.

2 - The table on which the carton is placed automatically rises under the filling sleeve.

3 - The product flows in the carton in a controlled way thanks to the load cell system.

4 - The table goes down and the carton is evacuated to the stop point.

5 - The operator removes the box from the filling station with a suction manipulator.

 

 

The magnetic separator

During packaging operations, metal detectors/metal ejectors separate ferrous metal particles out of the material flow, even for small metal particles.
Metal detectors are designed for extremely precise detection and eliminate all magnetic or non-magnetic metal particles (iron, steel, stainless steel, aluminum) which may be mixed with powdery products in gravity flow. This equipment is ideal for guaranteeing the protection of both installations and production, especially for the chemical and food industries.

 

The vibrating lift table

Vibrating lift tables are units designed for tamping bulk products in containers such as cartons, drums and boxes, being transferred on roller conveyors. This equipment is used to densify the material being packed in the containers to increase the apparent density, or simply limit the slope that forms at the end of filling.
The height of the lifting table is adjustable by proximity sensors. After lowering, the load and the roller conveyor are weighed together. It is an ideal solution for filling installations.

 

Conveying stops

The stop is a fixed mechanical final element of a conveying line intended to halt or limit the accumulation of the transported container. This stop secures the end of the production line.
For the operation of the line, retractable intermediate stops (controlled by pneumatic cylinders) can be integrated.

 

Commercial weighing

Commercial weighing corresponds to the final stage of cardboard packaging of raw materials. At the end of the conveying line the box is positioned on a scale, also called the Non-Automatic Weighing Instrument (IPFNA). The operator carries out the control operations for obtaining the weight of the box, as well as the removal of the weighed loads.
The boxes are now ready to be palletized and stored.
 

 

Possible configurations of the PalBox®01 model:

  Ref. Possible equipment Functions Advantages
Choice 1  P Support tray Holds the box while filling Hygiene, height adjustment for adaptability to box format
C Evacuation conveyor Holding and evacuation of the box during packaging Ergonomics, increased cadence
Choice 2 Net Net weighing Ensures the quantity of the product to be packaged Accelerated rate (dosage in masked time) / may require double check weighing
Gross Gross weighing Weighing of the entire container and contents Commercial weighing, traceability

Our PalBox®01 packaging machine can be configured by modulating the possible basic equipment: choice 1 + choice 2.
Example of possible reference: PalBox®01-P-Net

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Equipment advantages

- Control screen

- Weighs to control the amount of material incorporated

- Scan for the traceability of packaged boxes

- Stop points

Media

View our equipment in photos

cardboard box filling

Box filling

The filling head adapts according to the height of the box for tailor-made packaging.

box filling bulk material handling

Palbox - Box filling

The box filling head is equipped with an inflatable seal and a clamping ring to ensure tight filling of the boxes.

cardboard box filling bulk material handling

Carton filling

Weight management: switching to low speed for accurate and precise dosing as well as managing the drop tail.

cardboard box filling bulk material handling

Carton filling station

The roller conveyor is used to supply the carton filling station with empty cartons.

cardboard box filling bulk raw material handling

Packing in cartons

Conditioner for internal bags in cartons of flavor enhancers for the food industry.

cardboard box filling bulk powders handling

Carton bagger

Mobile carton filling station on mixing and packaging line.

cardboard box filling line

Automated box packaging line

Packaging at the set weight in cardboard boxes.

industrial storage container filling

Automated box filling line

The PalBox® box filler from Palamatic Process packs sensitive bulk products into rigid containers.

The system consists of:

Cardboard box filling head

Carton packing station

The containment tray rests flat against the box to provide dust sealing of the bag during filling.

Box closing after filling

Box closing

Manual closing of the box lid after sealing the inner bag.

Closing of the bag after filling

Bag sealing

Sealing of the inner bag using a thermal welder.

Features

Technical specification

Rate 4 000 liters/h.
Capacity 50 kg/box
Manufacturing materials Painted steel, 316L stainless steel
Installed power 1.5 to 5.5 kW
Compressed air consumption 0.1 to 0.5 Nm³
Dust removal rate 100 m³/h.
 

The integrated equipment:

- Empty cardboard infeed conveyor

- Elevating and vibrating weighing table

- Evacuation conveyor

- Containment

- Servo control

- Dosing module

- Magnetic separator and ejector

- Magnetic bars

- Storage

Case studies
  • Dried tomato powder process

    Processed product: dried tomato powder - Industrial process for tomato products - The application requested by the customer is the filling of big bags and cartons at the outlet of the atomization...
  • Cardboard box confined packaging station

    Cardboard box confined packaging station - Powder dosing line at dryer outlet for cardboard box packaging feed.
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ADDITIONAL EQUIPMENT

Flexible fitting

Flexible system, Hygiene, Safety, No tools needed for disassembly

Box manipulator

Single operator, Optimal working conditions, Effortless lifting,...

Screw feeder - 4 models from D10 to D13

Weight or volumetric dosing system, 24 to 6 458 liters/h.

Centralized dust collector

Industrial dust collection applications, Mounting on a dust collecting...

Vibrating feeder

Extraction and weighing, Up to 2 t./h., Fragile or abrasive materials,...
production line palamatic process

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