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Mixing line for natural additives for veterinary use

  • Essai
  • Plan d'accès
Case study reference :
1-13-006
mixing line for natural additives

Processed powders: silica, wheat, carbonate


Premix manufacturing

The installation consists of a new mixing line for the production of natural additives for animal nutrition. The raw materials are brought in bulk bags, sacks and pots.

 

3 bulk bag unloading stations, equipped with electric hoists are located on the 2nd floor of a platform. The 1st one is dedicated to silica powder. On this station, special precautions have been considered, for operator safety: dustproof docking system, gloves box and sucking walls.
A 2nd station is located next to the silica one and allows the discharging of bulk bags of other bulk materials, such as carbonate powder. On this station, it is also possible to dump 25kg sacks and pre-weighed ingredients. A scale is located on the same level, with a suction wall to allow the operator to pre-weigh these bulk ingredients.

These 02 stations are feeding a mixer, located on the 1st floor of this platform. The rotary valves ensure its correct feeding with the required accuracy of +/-1.000g. Batches are about 1,000kg. During the blending, essential oils such as orange peels are introduced. The blend is then integrally transferred to 2,000L stainless steel containers, located on the floor level of the plant.

A 3rd bulk bag discharging station also allow to fill containers directly, in case mixing is not required.

Remplissage big bag sur ligne de production industrielle
Mélangeur sur ligne de production
Vidange big bag sur ligne de production industrielle

These stainless steel containers are then stored and, when required, installed onto an unloading station, where the product is transfered to a FFS machine.

All bulk handling equipment (bulk bag unloading stations, mixer and container filling stations) are connected to a centralized dust collector to work on a healthy atmosphere.

INTEGRATED EQUIPMENT

Big bag & sack discharging - Untying box - Duopal DP0

Unlacing cabinet, Sack discharging unit, Big bag discharging unit

Big bag discharging - Telescopic tube - Easyflow EF1

Telescopic tube, Electric hoist loading, Forklift truck loading, low profile/independent loading

Butterfly valve

Container, hopper or silo closure containing powdered or granulated materials

Drop-through rotary airlock valve

Rate from 2.2 to 19.5 liters/rev., Extraction and dosing under hopper, silo, cyclone...

Dust control - Suction booth

Ergonomics and safety of the workstation, hygienic working environment, Easy installation

Flexible fitting

Flexible system, Hygiene, Safety, No tools needed for disassembly

IBCFILL®01 IBC Container filling system

Manual filling, Automatic filling, Safety, Hygienic

IbcFlow®01 IBC Container discharging

Containment, Optimization of the flow

Industrial automation - Pal'Touch®

Programmable automatons for a precise monitoring of your production line.

Sack compactor

Reduce waste volume, Containment, Healthy dust-free atmosphere, All types of bags

Steel-Stainless steel IBC container

Dust-tight handling, Flexibility, Storage
production line palamatic process

Come and test our equipment in our test plant