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Duopal®DP0 - Big Bag & Sack Discharging - Unlacing Cabinet

  • Essai
  • Plan d'accès
    Description
    Bulk bag and sack discharger - Powder and bulk handling

    Big bag deconditioning station and bag stripping box

    The loading can be carried out by electric hoist; by forklift or low structure via the use of a forklift, an overhead crane...
    This standard equipment allows the emptying of your powders and bulk products in a confined way for your big bags and bags.

    3 types of loading are available:

     

    The emptying station allows the ergonomic deconditioning of big bags and bags with the use of an electric hoist, a forklift truck or an overhead crane and available in a low version. 

    Electric hoist loading

    Made of painted steel, 304 stainless steel and 316 stainless steel

    PALAMATIC PROCESS has developed standard unloading stations to meet the needs of industries that load their processes with big bags and all types of bags (25/50 kg) on the same unloading point.

    2 standard sizes available (reduced delivery time) big bags passage width: 1,250 mm and 1,500 mm.

    big bag and sack unloading electric hoist loading

    This station allows the deconditioning of big bags and bags ergonomically and the use of an electric hoist. Dust emissions are reduced as much as possible by putting an effective containment device in place (dust skirt, containment tube, capture nozzle). The flow of the product is optimized by the introduction of a vibrating plate (vibrating motor) or an optional pneumatic massage system.

    The introduction of big bags and bags by electric hoist allows all operators to ergonomically and autonomously load the powders in the process.

    In addition, this type of station offers great flexibility as to the size of the big bags and bags used. Standard big bag emptying stations can empty big bags and bags over 2,200 mm high.

    The access to the big bag emptying sleeve is ergonomic due to the dimensional respect of the viewing height. The airtight door combined with the anti-overflow tube ensures total containment during the opening and emptying of big bags and bags

     

    Forklift truck loading 

    Deconditioning station designed for the use of a forklift truck and a handling cross to accurately position the big bags on the dispensing tray.

    PALAMATIC PROCESS has developed standard unloading stations to meet the needs of industries that load their processes with big bags and all types of bags (25/50 kg) on the same unloading point.

    2 standard sizes available (reduced delivery time) passage width of big bags: 1,250 mm & 1,500 mm.

    This station allows the deconditioning of big bags and bags ergonomically. The big bag is placed on the deconditioning station by a forklift truck and a specific big bag handling cross. Dust emissions are reduced as much as possible by putting an effective containment device in place (dust skirt, containment tube, capture nozzle). The flow of the product is optimized by the introduction of a vibrating plate (vibrating motor) or an optional pneumatic massage system.

    Forklift loading Palamatic Process

    The positioning of big bags and bags by the forklift operator is secured by the specific handling cross and the positioning on the centring structure. When depositing the big bag and bag in the unloading station, the handling cross is indexed in centering devices offering safety and ease of positioning.
    In order to accommodate the different dimensions of big bags and bags, the station is height-adjustable via a telescopic sleeve system with piggyback locking.
    This robust and efficient technology can empty big bags and bags over 2,200 mm in height.

     

    Low structure loading 

    The installation of big bags on the deconditioning station via a forklift truck, an overhead crane and a handling cross.

    PALAMATIC PROCESS has developed standard unloading stations to meet the needs of industries that load their processes with big bags and all types of bags (25/50 kg) on the same unloading point.

    2 standard sizes available (reduced delivery time) big bags passage width: 1,250 mm and 1,500 mm

    This station allows the deconditioning of big bags and bags ergonomically. The installation of the big bag on the deconditioning station is provided by you through the use of a forklift, a crane... A big bag handling cross is provided by PALAMATIC PROCESS to ensure the safe handling of big bags. Dust emissions are reduced as much as possible by putting an effective containment device in place (dust skirt, containment tube, capture nozzle). The flow of the product is optimized by the introduction of a vibrating plate (vibrating motor) or an optional pneumatic massage system.

    big bag loading low profile

    The installation of big bags and bags is ensured by your handling equipment (trolley, overhead crane, jib crane...) coupled with the use of the big bag handling cross.

    The handling and unloading operations are secured by the deposit tray avoiding any risk of falling. The operator works in conditions of optimum safety and ergonomics.

    Our equipment is delivered with a CE declaration of conformity and the passage of control bodies such as: APAVE, NORISKO... can be handled by Palamatic Process on request.

     

    Big bag and bags unloading - Duopal® - Custom

    Opening bags and big bags at the same unloading point

    Customized solutions, closer to the expectations of industrialists, based on precise specifications.

    Simultaneous unloading of 25/50 kg bags and big bags

    ATEX certification Palamatic Process

    The innovative PALAMATIC PROCESS solution reduces the space requirement to a minimum and facilitates the loading of raw materials. The PALAMATIC PROCESS design office offers customized unloading solutions according to all your operating and site constraints. Together we define the customized solution according to your precise specifications.

    Built-in features:

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    Equipment advantages

    - Connection tube: totally airtight connection between the big bag and the unloading station.
    - Containment tube: ensures a containment of the produt flow during the opening phase of the drain sleeve and offers the operator.
    - Massage deposit tray: the flow of the product is optimized by the installation of a pneumatic massage system.
    - Cardboard deconditioning: the opening of the emptying station allows the deconditioning of different types of containers, bags, cartons...

    View our equipment in videos

    Discharging cement big bags

    Discharging big bags of cement

    View our equipment in photos

    Big bag and Duopal® bag emptying station with tray

    Duopal® big bag and sack unloading station with tray

    Big bag and sack unloading station equipped with a shelf for ergonomic access for the operator.

     
    Duopal® big bag losstation - Loskist

    Duopal® big bag unloading station - Unloading box

    Complete Duopal® big bag and sack unloading station with integrated unloading box.
     

    Discharging of big bags and closed Duopal® bags - Palamatic

    Duopal® big bags and sacks emptying station - Palamatic

    The Duopal® big bag and sack emptying station Palamatic has an access door equipped with clamps for closing.

    Emptying of big bags and bags for container filling

    Powder emptying and packaging

    The access area to the industrial storage container is protected by an enclosure.

    Filling of containers from bags and big bags

    Big bag and sack emptying station 

    The storage container is connected to the station by means of a flexible connection sleeve.

    Duopal® station for container filling

    Filling container under big bag emptying station

    The big bag and sack emptying station Duopal® is positioned above the storage container.

    Technical specification

    Rate 10 to 30 big bags/h - 180 sacks/h
    Capacity 2 tons / big bag
    Manufacturing materials Painted steel, 316L stainless steel
    Installed power 0.1kW/2.97 kW (with hoist)

    Big bag and bag unloading station with electric hoist loading: item code: DP01 125 & DP01 150.

    Equipment integrated on the standard versions (excluding options):

    • Self-supporting structure with hoist iron and tracking rail: allows the safe installation of big bags and bags via the electric hoist by all operators
    • 5-point handling cross: allows to fix the inner pocket of big bags
    • Deposit tray: ensures that the big bag and bag are held during unloading and secures handling operations
    • Sealing skirt: optimizes containment by capping the bottom of the big bag and the bag
    • Vibrating motor: ensures the vibration of the deposit tray to facilitate the extraction of the powder
    • Stripping box with airtight door: offers secure and ergonomic access to the big bag and bag drain sleeve
    • Anti-overflow tube: allows the product flow to be channelled into the stripping box and facilitates operator handling
    • Protective screen: ensures clean powder supply without foreign body (mesh size 50 x 50)

    The stations can be built in painted steel, hot-dip galvanized steel, 304L stainless steel or 316L stainless steel. The parts in contact with the products and the structure can be made of different materials.

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