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Palsack®04 Bag filler - EasyClean dosing machine

  • Essai
  • Plan d'accès
    Description
    EasyClean filler on bagging skid

    PalSack®04 - DHW Doser

    Easy clean Design Palamatic

    Easy clean bag filling station
    Containment, precision, high cleanability, gross weighing

    The PalSack®04 ECD bag conditioner is specially designed for manufacturers who wish to change products frequently with cleaning phases.
     

     
    • Rate
      3
    • Dosage accuracy
      5
    • Hygiene
      5
    Conditionnement industriel de sac

    PalSack®04-J-C-Gross

    Conditionnement industriel de sac

    PalSack®04-J-P-Gross

    This bag filler incorporates the very latest easy clean dispenser from Palamatic Process, offering easy dismantling, without tools, of all the equipment components. Access to the dosing screw, the agitator arm and the buffer hopper is easy and ergonomically designed. Supporting guide rails allow for opening of the dosing equipment without any lifting requirements by the operator.

    The design of the powder feeder provides high dosing accuracy as well as safe and fast packaging of the programmed material quantities. The touch controls interface provides access to the main commands for recipe changes, product changes, machine calibration, bagging, etc. Complete reports on batch packaging remain stored in the control automaton.

     

    Possible configurations of the PalSack®04 model:

      Ref. Possible equipment Functions Advantages
    Configuration P Tray support Tension of the bag during filling Hygienic, height adjustment for adaptability to multi-format bags
    C Motorized roller conveyor Holding and evacuation of the bag during filling Ergonomics, increased speed

    Our PalSack®04 packaging machine can be configured by modulating the possible basic equipment: support plate or evacuation conveyor.
    Possible reference example: PalSack®04-J-C-Gross

    Advantages of the equipment:

    • Simple, efficient, multi-format: changing recipes from the integrated touch screen.
    • Ease of use: recipe management at the control desk; simplified adjustment of the different formats
    • Dosing device adapted to your products: endless screw or vibrating doser (optional)
    • High dosing accuracy +/-1%
    • Productivity: up to 100 bags/hr
       

    Available versions:

    Motorized belt conveyors can be offered in order to improve packaging capacity and ensure optimal ergonomics for the operator.

    In the basic version, the entire structure of the packaging machine is made of 304 or 316L stainless steel in order to meet food grade equipment standards.
     

    Weighing:

    The control of the dosing equipment is provided by load cells installed on the structure for gross weighing, or gain-in-weight (GIW) operation. The dosing unit is controlled by the load cells, managing low and high speeds, as well as the drop tail. Accuracy is optimized by installing a pneumatic closing valve. All of the technologies implemented, as well as the automatic regulation, can provide precise material dosing of less than 5 grams.

    The PalSack®04 Easy Clean Design represents a scalable and modular packaging machine to meet the demands of your customers in terms of hygiene, precision, speed, container types, etc.

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    Equipment advantages

    • Compliant with current food industry standards, all stainless steel
    • Easy cleaning: quick dismantling, CIP option, foam cannon, etc.
    • Easy dismantling, without tools
    • Optimized design and ergonomics according to your layout plan

    View our equipment in videos

    Sack filling station - Bagging station with integrated screw feeder

    Bagging station for filling all types of bags from 5 to 50 kg equipped with an Easy Clean dosing unit. Packaging line for washing detergents and detergent products.

    View our equipment in photos

    Installation remplissage de sacs

    Easy clean dispenser

    The easy clean screw feeder, offering easy dismantling, without tools, of all the equipment components.

    L'auge du doseur est parfaitement accessible pour un nettoyage poussé

    Internal view of the screw feeder

    The feeder shaft is easily accessible for thorough cleaning.

    sack packaging skid

    Bag filling skid

    The station is fed by an EasyClean dosing unit and can be moved thanks to the handling tubes.

    sack filling palsack

    Powder bag sealing machine

    The bag packaging line is equipped with a sealing system to ensure the containment of the packaged powder.

    Doseur easyclean sur skid de conditionnement

    High dosing accuracy

    Easy cleaning: quick dismantling

    Ensacheuse industrielle avec doseur ecd

    Quick and easy removal of the dosing unit

    The installation allows the removal of the dosing unit for easy cleaning.

    bulk material handling sack loading system

    Bag filling line

    Conditioning of food powder at the exit of an industrial sifter.

     

    sack filling system

    Double bag filling head

    Conditioning of powdered sugar at the exit of an industrial crusher.

    Extraction de la spire

    Dosing spiral on EasyClean dosing unit

    Supporting guide rails allow for opening of the dosing equipment

    sack filling line with weighing

    Weighing system on filling line

    Industrial weighing system on bulk pigment filling line.

    belt conveyor sack automatic filling line

    Bag filling line with belt conveyor

    Conveyor and packaging line for flakes with sealing machine for bag closing.

    big bag filling station bag positioning

    Bag filler

    After filling, the bag is welded and evacuated on a conveyor belt.

    Station de remplissage de sacs et de big bags

    Bag filling

    This bag filler incorporates the very latest easy clean dispenser from Palamatic Process, offering easy dismantling, without tools, of all the equipment components.

    big bag filling station weighing

    Commercial weighing on bag filling stations

    The bag filling machine is equipped with a weighing system that allows the gross weighing of the container.

     

    industrial bagging tests

    Sealing on the top of the bag after filling

    Impulse bag sealer for sealing the bag after the packaging phase. 

     

    bulk handling sack packaging system

    Feeding of the filling head

    The bagging machine is fed with flakes via a butterfly valve installed on the buffer hopper.

    Démontage rapide de la spire

    Easy dismantling, without tools

    The agitator, which ensures consistent and precise volumetric dosing, is also integrated in the removal rail system.

    filling head for big bags

    Packaging of powder in sacks

    The bag packaging machine is fed via a flexible connection sleeve.

    filling head for big bags

    Bag packaging machine

    gravity metal detector guarantees a quality end product.

     

    weight management filling

    Bag packing with weight control

    Conveying and packaging process of flakes in the petrochemical sector.

    Conditionneuse de sacs et de big bags

    Packaging station for bags and big bags

    The operator positions the bag between the inflatable seal and the clamping ring. By using a pneumatic control, he enables the inflation of the seal which is connected in a sealed way.

    sack filling system palsack

    Filling station for bags fed by pneumatic transfer

    The pneumatic vacuum conveying cyclones feed mixed filling stations: bags and big bags.

    sack filling palamatic process food industry

    Automatic bagging machine

    The upstream dosing device fills the bag. The volumes are balanced by the double envelope filling tube.

    sack filling palamatic process food

    Bagging station for food powders

    Bagging of animal meal on an industrial production line.

     

    sack filling palamatic process

    Bagging of food powder

    Sugar bag packaging line equipped with a conveyor belt.

    sack filling system palsack palamatic process

    Baking line

    Grinding unit for pure powdered sugar with bag packaging.

     

    bulk bag filler Flowmatic 03

    PalSack®04 - Filling station for sacks

    Arbre du doseur easy clean

    Internal view of the feeding system

    Agitator of the dosing device

    Process de conditionnement de sacs

    Complete line for bag packaging

    The hygienic design enables quick disassembly of the dosing unit for easy cleaning.

    Ouverture du doseur Easy Clean

    Opening of the Easy Clean feeder

    The opening is guaranteed by the integration of rails and rollers on the flanges of the dispenser.

    Conception hygiénique pour un démontage rapide

    Easy dismantling, without tools

    Compliant with current food industry standards, all stainless steel.

    Démontage très rapide des pièces sans port de charges

    Easy dismantling, without tools

    Supporting guide rails for opening of the dosing equipment without any lifting requirements by the operator.

    Option for vacuum packaging:

    Some food products or powders require packaging under vacuum or inert gas. A specific welding module with gas injection (nitrogen or other) is available. This controlled-atmosphere packaging module is also equipped with a vacuum pump to remove the air before injecting the gas and sealing the bag.

    Available options

    • Powder sampler on filling head
      Powder sampler on filling head

      Volumetric sampling in the product flow

      The powder sampler is installed on the bag filling station. This feature can provide an automatic sample of each packaged product, ensuring batch traceability.

    • Table vibrante pour tassement du produit
      Table vibrante pour tassement du produit

      Vibrating densification table

      The vibration of the bag at the end of filling cycle optimizes the filling volume of the bag.
      Another packing alternative: air compression or mechanical pressure.

    • Hotte de dépoussiérage sur station de remplissage de sacs
      Hotte de dépoussiérage sur station de remplissage de sacs

      Filling head dust removal

      When the bag is disconnected, the suction hood positioned around the bagging head makes it possible to vacuum any traces of product around the mouth of the bag.
      The dust collection system is connected to the double jacketed filling head system.

    • Soudeuse de sacs sur ligne de conditionnement
      Soudeuse de sacs sur ligne de conditionnement

      Bag sealer - Rate from 4 to 20 bags/min.

      If the welder is manual there is the possibility of installing a load balancer. It is particularly suitable for plastic bags with a sealing length (width) ranging from 650 to 1000 mm.

      It is available in several versions, depending on the closing technology specified: double impulse welding, thermal welding, hot air welding, etc.

    • Couseuse de sacs industrielle
      Couseuse de sacs industrielle

      Automatique or manual bag sewing machine

      It is mainly used for closing paper bags.

    • Clippeuse industrielle pour fermeture de sacs
      Clippeuse industrielle pour fermeture de sacs

      Bag closure

      Closing system with manual or automatic clips (staples).
      Compatible with applications for the food industry.

    • Imprimante pour conditionneuse de sacs
      Imprimante pour conditionneuse de sacs

      Industrial printer for bag marking

      Printing of weight labels with history, self-adhesive, in receipt, inkjet printing directly on the bag, batch number, operator.

    • Magnetic bars
      Magnetic bars

      Capture of metallic particles at the end of the line

      This control phase before packaging ensures a high-quality finished product.
      The magnetic bars are positioned at the heart of the product flow in order to retain the metal particles.

    • Preparation of spice mixtures

      Processed products: spices - Preparation of spice mixtures - The objective is a spice blending line with easy to clean equipment and recipe flexibility.
    • Laundry powder packaging

      Processed powders: detergents and washing powders - Laundry powder packing - Packaging of powdered finished products in 40, 50 and 65 lbs. bags.

    ADDITIONAL EQUIPMENT

    Sack manipulator MANIS 160-1700-Test SGE

    Effortless lifting, Operator security, Ergonomics, MSDs

    Vibratory screener - 3 models

    Hygiene, Safety of the process, Eliminate lumps, High rate, Easy...

    Sack manipulator MANIS 160-1700-Test SGE

    Effortless lifting, Operator security, Ergonomics, MSDs

    Vibratory screener - 3 models

    Hygiene, Safety of the process, Eliminate lumps, High rate, Easy...

    Sack manipulator MANIS 160-1700-Test SGE

    Effortless lifting, Operator security, Ergonomics, MSDs

    Come and test our equipment in our test plant

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