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Sack manipulator MANIS 160-1700

  • Essai
  • Plan d'accès
bag-lifter
Description

Sack manipulator - Vacuum tube lifter ensuring safety and productivity

ATEX certification Palamatic Process

Palamatic Process designed a vacuum tube lifter with sack lifter suction foot suitable for picking up loads up to 175 lbs. 
This sack lifting solution is suitable for industrial production lines involving raw ingredients and bulk materials.
Raw ingredients are often packaged in plastic and paper sacks and are delivered on pallets that have to be unloaded. Palamatic Process’s vacuum sack handler units perform this operation in a safe, efficient and cost effective manner.

This suction lifting system allows the operator to safely and easily lift sacks up to 175 lbs. with the added benefit of increased productivity and security. 

Available in stainless steel, these bag handlers are ideal for the food and pharmaceutical industries.

Palamatic Process offers the bag manipulator as a solution for all types of bags:
- Paper
- Plastic
- Hessian canvas (vacuum lifing head with spikes)
- Aluminium

 

  • Ergonomics
    5
  • Ease of implementation
    4
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Equipment advantages

- Effortless lifting 
- Increased performance and productivity
- Optimal working conditions
- Ergonomic post
- Increase in operator safety
- Increase in operator efficiency
- Low maintenance

Media

View our equipment in videos

Sack lifting system

Hessian sack lifting with clamps

Sack lifter

Effortless lifting & operator safety

Sack tube lifter

Tube lifter for sacks

View our equipment in photos

Bag manipulator - Bulk material and powder handling

Sack manipulator

A Ø 160 mm sack lifting tube with a stroke of 1 700 mm in free rotation through 360°.

sack tube lifter palamatic process sack opening

Vacuum sack lifter for automatic sack discharging feeding

The jib cranes are fitted with stops and trolleys to fix the tube lifter and vacuum hose.

industrial manipulator sack discharging

Industrial sack manipulator with specific vacuum handle

Lower vacuum head equipped with a control handle with a barrel for stabilizing the load at any height without any adjustment.

powder conveying sack lifter

Vacuum sack lifter

Possible option: enhanced handle

Bag manipulator - Bulk material and powder handling

Sack tube lifter for bag dump station feeding

Sack unloader and pneumatic conveying of fluorinated derivatives.

industrial manipulator sack discharging

Sack tube lifter

Sack handling system for effortless lifting of all types of bags.

Manipulateur de sacs

Vacuum sack handler

Sack tube lifter - Bulk material and powder handling

Vaccum sack lifting

Bag manipulator with grippers.

suction seal sack lifting Palamatic Process

Sack lifter suction foot

Bag manipulator on automatic opening and emptying process of gypsum, cement and starch bags.

loading automatic sack discharging

Automatic sack discharging station loading

vacuum sack loading

Sack vacuum loading

vacuum sack loading conveyor feeding

Vacuum sack lifter fitted on a jib crane

loading manual dump station

Manual bag dump station loading

In order to limit operator strain and improper posture, the Palamatic Process PL160 bag manipulator provides effortless handling (weightlessness) of 25 to 50 kg bags to load the Sacktip® SE bag dump station.
 

sack tube lifter palamatic process

Palamatic Process bag lifter for depalletizing

Bag manipulator for industrial processes handling bags.

sack tube lifter handling Palamatic Process

Vacuum lifting to feed belt conveyor

Bag handling system on an industrial production line.

sack tube lifter

Bag vacuum lifting to feed roller conveyor

Bulk material handling equipment: the lifting tube is installed on a crane to cover the entire area.

sack tube lifter vacuum pump

Industrial handling of bags by suction with vacuum pump

The operator can effortlessly lift bags of powders and bulk materials.

sack tube lifter palamatic process sack discharging

Bag handling with vacuum lifting for sack opener loading

The bag manipulator is used to feed automatic bag opening machines in industrial production lines.

sack tube lifter palamatic process sack unloading

Vacuum bag handler for manual dump station feeding

Lifting is effortless and increases the rate at which the bags are loaded.

bag tube lifter palamatic process

Chemical materials handling

Unloading of bags of bleaching agent for tank feeding for the manufacture of detergent premixes.

sack lifting device

Sack vacuum lifting suction head

Vacuum tube lifter to feed a dust tight bag dump station.

pallet tube lifter

Handling bags for depalletizing

Lifting tube with suction seal.

sack manipulator

Palamatic Process ergonomic handle for handling bags

The handle of the bag manipulator is enhanced to make bag handling easier.

sack lifter bag dump station loading

Vacuum tube lifting for bulk material in sacks

The sack suction foot with foam rubber seal provides easy handling of the bags without damaging them.

lifting head sack lifter

Paper bags of raw ingredients lifting

The lifting tube of the bag manipulator is provided with a protective cover.

sack tube lifter handle

Sack lifter suction foot to hanlde raw ingredients

The gripping suction seal adapts to the shape of the bags for optimal holding when handling the bags.

sack tube lifter hessian sack

Hessian bags of coffee handling

The lifting suction seal can be supplied with hooks for handling hessian bags.

automatic sack opening

Industrial sack tube lifting for automatic sack discharger loading

pallet manipulator lifter

Sack tube lifter to depalletize

Suction lifting system to lift without effort sacks up to 100 kg.

industrial storage container bulk handling solutions

Sack industrial manipulator

The operator lifts the bag using the bag manipulator. The bag then goes to the dumping station. Then the powder is hygienically conveyed into the container.

industrial sack manipulator

Sack lifting for industrial production line

Bag manipulator to increase productivity and security.

litfting suction head

Vacuum suction head

Handling of polyethylene bead bags with a tube lifing system for loading discharging hopper.
 

sack lifter bag dump station loading

Sack handling to feed a manual bag dump station

Once the bags are opened, the bulk material is mechanically discharged via a tubular screw conveyor into a reactor.

sack manipulator

Milk powder bag handling for bag dumping station loading

Milk powder bag handling on industrial production line.

Industrial suction lifting

The operator feeds the automatic sack discharging station Minislit® by the means of a roller conveyor.

pallet and sack lifter

Automatic sack unloading unit Minislit®

A roller conveyor enables the operator to place the bags on the machine feed inlet.  

pallet manipulator vacuum lifter

Depalletization of bags

Automatic sack discharging station Minislit® feeding through a roller conveyor.

Handling aid for industrial bags

Handling aid for industrial bags

Handling aid for all types of bags.

Features

Technical specification

Capacity: 20 to 210 lbs/bag
Lifting stroke: 1,700 mm (up to 2,400 mm stroke )

Palamatic Process Inc has the solution to handle all types of paper, plastic or hessian bags up to 210 lbs. The operator can maintain a rate of 6 to 9 bags per minute (depending on the area to be covered).
These installations allow raw material infeed of your process but also ensure palletization of your finished products.

A safety system is integrated to protect the operator in the event of a power failure: the tube expands slowly and the load is gently laid on the ground. There is no risk of the load being dropped (our systems are used for the handling of glass, automobile windshields, televisions, etc.).
All this with little maintenance for a highly efficient system.

 

INTEGRATED FEATURES

sack manipulator palamatic process layout

1. Jib crane on triangulated shaft - height under beam 3 m. - to ensure a lifting stroke of 1700 mm

2. Air supply tube

3. Lifting tube with 360° free rotation

4. Vacuum head fitted with a control handle with a barrel for stabilizing the load at any height without any adjustment.
Ergonomic handle design, approved without wrist elongation

5. Large suction foot for a better grip of the bag without distortion

Not shown:

Direct transmission vacuum unit, significantly reduces maintenance and noise (75 dB)
Air filter for handling dusty bags

 

 

Case studies
  • Sugar dissolution for beverages

    Processed powder: crystal sugar - Sugar dissolution for beverages - Company dedicated to the design of artisanal lemonade and syrup.
  • Clean room for packing

    Processed powder: milk powder - Clean room for packing - A leading dairy and manufacturer of high value-added milk powder for the leaders in the infant market.
  • Food flavors manufacturing

    Processed powder: maltodextrin with a bulk density of 31 lbs/ft³ - Food flavors manufacturing - The customer required an industrial solution to unpack maltodextrin in 40 and 50 lbs. bags and transfer...
  • Preparation of instant dairy beverage

    Processed powders: milk powder and sugar - Preparation of instant dairy drinks - Agribusiness group in the Island of Reunion is a leading supplier of dairy products within their target markets: fresh...
  • Ethanol production

    Processed powders: fluorinated derivatives: ammonium bifluoride, sodium fluoride, potassium fluoride, magnesia - Ethanol production - This customer is a specialist in the processing of oilseeds for...
  • Plaster preparation

    Processed powders: plaster, cement and starch - Plaster preparation - Client is a leading manufacturer of plaster and plasterboards. The objective of this installation is to empty 25kg bags at high...
  • Tanning product

    Processed powders: chemical additives - Tanning product - The great diversity of the products and their varied packaging meant that this plant had long been looking for a system that would reduce the...
  • Shampoo production

    Processed powders: flake soda, lime powder, potash, magnesia - Shampoo production - This company in the cosmetics industry is involved in the implementation of industrial installations.
  • Compound line

    Processed powder: polypropylene - Compound line - Installation of an automatic bag emptying system for polypropylene balls with a flow rate of 100 bags per hour.
  • Premix for coating

    Processed powders: PVC powders - Premix for coating - This installation involves a manufacturer of coated fabric. Coating is a surface treatment that consists in applying a layer on a substrate (paper...
  • Bag and drum handling

    Processed powder: Potassium Bi-Fluoride - Drum and bag handling in the nuclear sector: 50 lbs. kraft paper bags with an inner liner and 90kg drums with an inner liner.
  • Mixing and packing of spices

    Processed powders: spice mixtures (curry...), tea and herbal tea blends, fine salt - Spice blending and bagging - Bagging station for packaging spice and powder blends in bags from 1 to 25kg.
  • Manufacturing of engine additives

    Treated powder: diatomaceous earth - Manufacture of engine additives - Safe incorporation of powders with nitrogen inerting sluice in a sensitive environment, ATEX gas zone, zero retention.
  • Manufacturing line for petfood industry

    Processed Powders: Soy Flour, Brewer Yeast, Corn Starch, Dried Whey... - Manufacturing line for petfood industry - Manufacturering of dry and liquid flavor enhancers for the pet food industry
  • Processing of artificial sweeteners

    Processed product: erythritol - Bag emptying and crushing line - Production line for sauces, soups, drinks.
  • Turnkey solution for the screening, dosing and filling of 50 lbs sacks with toxic materials

    Treated powder: Lithium nickel manganese cobalt oxide - Turnkey solution for sieving, dosing and filling 22 kg bags of toxic powder. Improvement of ergonomics and operator safety.
  • Ergonomically designed bag dump station for the safe and contained handling of bags of sugar

    Processed powder: granulated sugar - Bag opener for dust containment and operator ergonomics.
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ADDITIONAL EQUIPMENT

Sack manual discharging - Sacktip® S - 4 models

Ergonomic sack discharging

Automatic sack discharging - Minislit®

Max. rate: 6 sacks/min

Drum manipulator

Drum full rotation, Effortless lifting, Increased productivity,...

Box manipulator

Single operator, Optimal working conditions, Effortless lifting,...

Pallet manipulator

Pallet manipulator, Effortless vacuum lifting, Increased productivity.
production line palamatic process

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