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FlowMatic® 02 Big bag filling system

  • Essai
  • Plan d'accès
Big bag filling system - Bulk powder handling
Description

BIG BAG FILLING - Containment and stability

The FlowMatic® 02 system incorporates an inflatable containment seal and height adjustable big bag hanging hooks. The height of the hooks can be adjusted with a pneumatic cylinder which provides optimal tensioning of the FIBC during filling operation. The pneumatic tensioning cylinder also enables the packaging of big bags with varying dimensions. The filling head is designed with a double casing to ensure prevention of back pressure and dust emissions to the outside atmosphere.
The FlowMatic® 02 big bag filling station has a filling rate of 10 to 20 bulk bags per hour.

The width of the hanging hooks is manually adjustable, which further administers proper tensioning of the big bag and accommodation of varying FIBC dimensions. Therefore, both height and width adjustments ensure optimal and stable filling operation. The inflatable seal fixes the big bag spout to the station during the filling process and allows high flow rates to be processed.

The automatic height adjustment of the forks, with a tension cylinder, enables a tensioning of the big bag. This device ensures an optimal and stable filling. The inflatable seal seals the filling sleeve during the filling process and allows high flow rates to be processed.

  • Automation
    2
  • Rate
    2
  • Overall dimensions
    5

 

Operation procedure:
1. Installation of the big bag on the packaging station
2. Hermetic fixing of the big bag filling sleeve by inflatable joint
3. Tensioning of the big bag with the pneumatic cylinder
4. Big bag filling
5. Progressive lowering of the big bag by means of an adjustable valve
6. Depositing the big bag on its pallet: bottom forming (stability of the big bag during handling)
7. End of filling, deflation of the seal. The big bag is ready to be evacuated
8. Evacuation of the big bag by forklift truck or pallet truck, by the handling pallet or by the straps of the big bag.

Palamatic Process has developed a complete range of big bag conditioning systems (FIBC, super sack, jumbo bag) to meet the needs of various industries. The FlowMatic® 02 model represents an effective and flexible packing solution for the conditioning of powder and bulk solid materials. Flow rates range from 10 to 20 big bags/hr.

The FlowMatic® 02 big bag filling station includes an inflatable containment seal and an adjustable big bag hanging deck in height via a pneumatic cylinder. The entire adjustable structure allows the conditioning of big bags of different heights according to product densities. The filling head is designed with a double casing to ensure the balance of back pressure during discharge of material as well as avoiding any dust emission to outside atmosphere.
The tension cylinder ensures optimal shape of the big bag is maintained during the filling operation. The bottom of the big bag remains flat so it is safe to handle without the risk of tipping over.

Big bag filling system Flowmatic 01 dimensions - Bulk powder handling

Equipment advantages

- Width adjustable hooks for optimal filling of all dimensions of big bags
- Inflatable seal to ensure dust containment and facilitate high flow rates (prevent back pressure)
- Tension cylinder to facilitate shape of the big bag during filling operation and for safer handling operations
- Removal of the big bag possible by forklift or pallet truck

Media

View our equipment in videos

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FlowMatic® 02 - Palamatic Process

 

Big bag Conditioner FlowMatic® 02 by Palamatic Process.

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Ergonomic positioning of the big bag

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Integrated equipment : 


- Dense phase vaccum conveying - VFlow® 03

- Mixer ploughshares & blades

- Vibratory screener on pneumatic conveying line

- Big bag filling system - FlowMatic® 02

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The hygienic bag dump station Sacktip® SE feeds the big bag filling station. The bulk materials is conveyed without damage using an easyclean conveying screw.

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The bag dump screener station Sacktip® SE feeds the big bag filling station. The powder or bulk material is carried without damage by an easyclean conveying screw. In order to avoid agglomerates, a vibrating screen is installed under the bag dump station.

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Features

Technical specification

Rate 10 to 20 big bags/h.
Capacity 2 tons/big bag
Manufacturing materials Painted steel, 304L stainless steel
Installed power 0.2 kW
Compressed air consumption 0.9 Nm³/h.
Dust removal rate 300 m³/h.

 

Finishing touches: RAL 9006, microblasted, electropolishing
Operating pressure: 6 bar
TOR input: 0
TOR output: 2
Maximum dimensions of the big bags: 1,550 (l) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: enable the removal of the big bag by the handles (optional)

Integrated equipment to the FlowMatic® 02 model:

- Round forks for attaching the handles of the big bag: offers an easier sliding of the handles of the big bag.
- U-shaped forks for attaching the big bag handles: allows the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually height adjustable to adapt to all types of big bag
- Width adjustment: the center distance of the forks is width adjustable to optimize the filling operation but provides an increased stability of the flexible container on the pallet.
- Inflatable seal: The inflatable seal ensures an airtight connection between the filling head and the big bag during its filling.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is installed on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.

Options

Available options

  • Big bag filling system - Bulk powder handling
    Big bag filling system - Bulk powder handling

    Conveyor

    The big bag placed upon the pallet is evacuated by a motorized roller conveyor, thus optimizing production.

  • Big bag filling system - Bulk powder handling
    Big bag filling system - Bulk powder handling

    Mobile station

    The bagging stations can integrate handling sleeves allowing the handling of the assembly on the forklift truck or pallet truck.
    These mobile big bag packaging stations allow the conditioning of the big bags under separate feeding points or truck loading handles.

    Versions with rails and wheels are available as standard at Palamatic Process.

  • Big bag filling system one loop - Bulk powder handling
    Big bag filling system one loop - Bulk powder handling

    Hook - Handle

    The equipment can be designed to accommodate big bags 1 handle big bags. A specific maintenance hook enables the positioning of the handle. This hook is set up on the height adjusting deck, thus keeping the system’s flexibility.

    A curved feeding tube completes the system allowing to preserve a straight seat on the big bag, ensuring an optimal filling.

  • Big bag filling automatic release - Bulk powder handling
    Big bag filling automatic release - Bulk powder handling

    Automatic release

    Four articulated hooks are installed on the big bag reception deck. The automaton activated pneumatic cylinder controls the tilting of the hook at the end of the dosing process.

  • Big bag filling system - Unstacker
    Big bag filling system - Unstacker

    Pallet unstacker

    In order to automate the big bag filling station, we propose the installation of an automatic pallet unstacker.
    The stacked pallets are stored in the warehouse, then feed one by one the big bag packing machine via a motorized conveyor.

  • Station de remplissage big bag Palamatic Process avec pesons intégrés
    Station de remplissage big bag Palamatic Process avec pesons intégrés

    Load cells

    We incorporate load cells and an operator interface which ensure that the big bags are packed very accurately.
    Our bagging systems ensure you a commercial weighing. The protected integration of the load cells ensures an excellent service life of the equipment.

    Additional options specific to big bag weighing such as communication in profibus mode or printing a weighing ticket can be integrated.

    Our weighing partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.

  • Big bag filling system - Grounding clamp
    Big bag filling system - Grounding clamp

    Grounding clamp

    Mass braids equip the entire station. A quick connection point allows the grounding of the big bags, thus creating an equipotential connection of the unit.

  • Big bag filling system - Platform - Palamatic Process
    Big bag filling system - Platform - Palamatic Process

    Platform

    It facilitates access to the upper part of the packaging machine to allow the closing of the bagging head of the flexible container.

  • Big bag filling system - Welding
    Big bag filling system - Welding

    Internal bag welding machine

    Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows the big bag to be sealed tightly by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (aluminum inner bag).

  • Big bag filling system - Vibratory table
    Big bag filling system - Vibratory table

    Vibrating table

    In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling of the big bag.

  • Big bag filling system - Pre-inflation fan
    Big bag filling system - Pre-inflation fan

    Fan

    Pre-inflation fan: the fan on the station ensures the shaping of the big bag. It also facilitates the filling of big bags equipped with an internal pocket (PE or aluminized). A by-pass valve completes the air line, thus allowing the degassing of fines captured by the double casing tube during the conditioning phase.

Case studies
  • Wheat bran and lime premix line

    Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...
  • Seeds packing line

    Processed products: corn seeds - Seeds packing line - Installation for conditioning corn seeds in big bags. The big bag filling station is supplied upstream via a slide gate valve and a flexible...
  • Pharmaceutical contrast products

    Processed powder: pharmaceutical active ingredient - Pharmaceutical contrast products - The customer is a pharmaceutical factory manufacturing injectable substances for the medical sector.
  • Loading drums and big bags

    Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.
  • Refiom processing line

    Processed products: fly ashes and ash embers - Refiom processing line - Big bag filling in thermal power plant in a household waste incineration plant.
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