BIG BAG FILLING - Containment and stability
The FlowMatic® 02 system incorporates an inflatable containment seal and height adjustable big bag hanging hooks. The height of the hooks can be adjusted with a pneumatic cylinder which provides optimal tensioning of the FIBC during filling operation. The pneumatic tensioning cylinder also enables the packaging of big bags with varying dimensions. The filling head is designed with a double casing to ensure prevention of back pressure and dust emissions to the outside atmosphere.
The FlowMatic® 02 big bag filling station has a filling rate of 10 to 20 bulk bags per hour.
The width of the hanging hooks is manually adjustable, which further administers proper tensioning of the big bag and accommodation of varying FIBC dimensions. Therefore, both height and width adjustments ensure optimal and stable filling operation. The inflatable seal fixes the big bag spout to the station during the filling process and allows high flow rates to be processed.
The automatic height adjustment of the forks, with a tension cylinder, enables a tensioning of the big bag. This device ensures an optimal and stable filling. The inflatable seal seals the filling sleeve during the filling process and allows high flow rates to be processed.
1. Installation of the big bag on the packaging station
2. Hermetic fixing of the big bag filling sleeve by inflatable joint
3. Tensioning of the big bag with the pneumatic cylinder
4. Big bag filling
5. Progressive lowering of the big bag by means of an adjustable valve
6. Depositing the big bag on its pallet: bottom forming (stability of the big bag during handling)
7. End of filling, deflation of the seal. The big bag is ready to be evacuated
8. Evacuation of the big bag by forklift truck or pallet truck, by the handling pallet or by the straps of the big bag.
Palamatic Process has developed a complete range of big bag conditioning systems (FIBC, super sack, jumbo bag) to meet the needs of various industries. The FlowMatic® 02 model represents an effective and flexible packing solution for the conditioning of powder and bulk solid materials. Flow rates range from 10 to 20 big bags/hr.
The FlowMatic® 02 big bag filling station includes an inflatable containment seal and an adjustable big bag hanging deck in height via a pneumatic cylinder. The entire adjustable structure allows the conditioning of big bags of different heights according to product densities. The filling head is designed with a double casing to ensure the balance of back pressure during discharge of material as well as avoiding any dust emission to outside atmosphere.
The tension cylinder ensures optimal shape of the big bag is maintained during the filling operation. The bottom of the big bag remains flat so it is safe to handle without the risk of tipping over.
- Width adjustable hooks for optimal filling of all dimensions of big bags
- Inflatable seal to ensure dust containment and facilitate high flow rates (prevent back pressure)
- Tension cylinder to facilitate shape of the big bag during filling operation and for safer handling operations
- Removal of the big bag possible by forklift or pallet truck
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Big bag filling systems - FlowMatic® 02
Remplissage big bags FlowMatic 02
Flowmatic 02 - Efficiency, containment and packaging efficiency
Bulk bag filling range
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FlowMatic® 02 - Palamatic Process
Big bag Conditioner FlowMatic® 02 by Palamatic Process.
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The big bag filling stations are fed by pneumatic vacuum conveying cyclones.
Big bag packing - FlowMatic® 02
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Big bag filling equipment - FlowMatic® 02
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This application concerns a station for packaging granules into big bags from a buffer hopper.
The big bag packaging station is equipped with a weighing system controlled by a slide-gate valve to stop the flow of the material once the target weight has been reached. The evacuation of the filled big bag is carried out by electric pallet truck.
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The vacuum conveying cyclone is used to supply the big bag filling station with metallic powders.
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Bulk bag packing - FlowMatic® 02
Loading a chemical reactor from a big bag filling station with round forks.
FlowMatic® 02 with hopper
Filling of big bags with fluorinated derivatives on an ethanol production line.
Steel hopper on big bag filling station
Painted steel finishes stand for the packing of big bags with synthetic chemical materials.
Big bag packing bulk processing
Process for the production of ammonium bi-fluoride for the petrochemical industry.
FlowMatic® 02 on pneumatic conveying line
The round forks of the big bag filling station are adjustable in width and facilitate the removal of the big bag.
Filling line on pneumatic conveying
Big bag packing - FlowMatic® 02
Big bag filling with drop through rotary airlock valve
Big bag filling conveying screw
Big bag filling station fed by a manual bag dump station Sacktip®.
Big bag filling line
Filling head FlowMatic® 02
Supply of additives in for compounding extrusion lines.
Big bag filling system - FlowMatic® 02
The tension cylinder ensures a perfectly filled and stable big bag for big bag handling operations.
Bulk materials handling - Big bag filling system
The forks of the big bag loading station are provided with adjustable forks for optimal filling of all types of big bags.
Big bag filling on pneumatic conveying line
Process for tanning additives: feeding a chemical dispersion process from big bags in the paint sector.
Cocoa powder - Bulk bag filling
|Rate||10 to 20 big bags/h.|
|Capacity||2 tons/big bag|
|Manufacturing materials||Painted steel, 304L stainless steel|
|Installed power||0.2 kW|
|Compressed air consumption||0.9 Nm³/h.|
|Dust removal rate||300 m³/h.|
Finishing touches: RAL 9006, microblasted, electropolishing
Operating pressure: 6 bar
TOR input: 0
TOR output: 2
Maximum dimensions of the big bags: 1,550 (l) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: enable the removal of the big bag by the handles (optional)
Integrated equipment to the FlowMatic® 02 model:
- Round forks for attaching the handles of the big bag: offers an easier sliding of the handles of the big bag.
- U-shaped forks for attaching the big bag handles: allows the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually height adjustable to adapt to all types of big bag
- Width adjustment: the center distance of the forks is width adjustable to optimize the filling operation but provides an increased stability of the flexible container on the pallet.
- Inflatable seal: The inflatable seal ensures an airtight connection between the filling head and the big bag during its filling.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is installed on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
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