Description
BIG BAG FILLING - Containment and stability
The FlowMatic® 02 system incorporates an inflatable containment seal and height adjustable big bag hanging hooks. The height of the hooks can be adjusted with a pneumatic cylinder which provides optimal tensioning of the FIBC during filling operation. The pneumatic tensioning cylinder also enables the packaging of big bags with varying dimensions. The filling head is designed with a double casing to ensure prevention of back pressure and dust emissions to the outside atmosphere.
The FlowMatic® 02 big bag filling station has a filling rate of 10 to 20 bulk bags per hour.
The width of the hanging hooks is manually adjustable, which further administers proper tensioning of the big bag and accommodation of varying FIBC dimensions. Therefore, both height and width adjustments ensure optimal and stable filling operation. The inflatable seal fixes the big bag spout to the station during the filling process and allows high flow rates to be processed.
The automatic height adjustment of the forks, with a tension cylinder, enables a tensioning of the big bag. This device ensures an optimal and stable filling. The inflatable seal seals the filling sleeve during the filling process and allows high flow rates to be processed.
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Automation2
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Rate2
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Overall dimensions5
Operation procedure:
1. Installation of the big bag on the packaging station
2. Hermetic fixing of the big bag filling sleeve by inflatable joint
3. Tensioning of the big bag with the pneumatic cylinder
4. Big bag filling
5. Progressive lowering of the big bag by means of an adjustable valve
6. Depositing the big bag on its pallet: bottom forming (stability of the big bag during handling)
7. End of filling, deflation of the seal. The big bag is ready to be evacuated
8. Evacuation of the big bag by forklift truck or pallet truck, by the handling pallet or by the straps of the big bag.
Palamatic Process has developed a complete range of big bag conditioning systems (FIBC, super sack, jumbo bag) to meet the needs of various industries. The FlowMatic® 02 model represents an effective and flexible packing solution for the conditioning of powder and bulk solid materials. Flow rates range from 10 to 20 big bags/hr.
The FlowMatic® 02 big bag filling station includes an inflatable containment seal and an adjustable big bag hanging deck in height via a pneumatic cylinder. The entire adjustable structure allows the conditioning of big bags of different heights according to product densities. The filling head is designed with a double casing to ensure the balance of back pressure during discharge of material as well as avoiding any dust emission to outside atmosphere.
The tension cylinder ensures optimal shape of the big bag is maintained during the filling operation. The bottom of the big bag remains flat so it is safe to handle without the risk of tipping over.
Equipment advantages
- Width adjustable hooks for optimal filling of all dimensions of big bags
- Inflatable seal to ensure dust containment and facilitate high flow rates (prevent back pressure)
- Tension cylinder to facilitate shape of the big bag during filling operation and for safer handling operations
- Removal of the big bag possible by forklift or pallet truck
Media
View our equipment in videos
Big bag filling systems - FlowMatic® 02
Remplissage big bags FlowMatic 02
Flowmatic 02 - Efficiency, containment and packaging efficiency
Bulk bag filling range
View our equipment in photos
FlowMatic® 02 - Palamatic Process
Big bag Conditioner FlowMatic® 02 by Palamatic Process.
Conveying cyclone on big bag loading station
The big bag filling stations are fed by pneumatic vacuum conveying cyclones.
Big bag packing - FlowMatic® 02
FlowMatic® 02 big bags filling on egg powder production line.
Big bag filling equipment - FlowMatic® 02
Feeding of a filling machine with sulphate by pneumatic conveying under dense phase.
Octabin filling system with platform
The big bag filling station also provides the possibility of filling big bags with maltodextrin.
Big bag filling line
Dispacking, storage and transport for dissolution of sugar in a weighed cast iron tank.
Big bag filling with screw conveyor
Filling big bags with titanium dioxide.
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Big bag filling system with "U" shaped fork.
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The big bag is loaded with alumina via a tubular screw conveyor.
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Packing of caseinate in big bags.
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Additive mixing line and premix packaging: flavours for dogs and cats.
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Installation of 2 raw bulk material deconditioning stations (dried plants and seeds): big bags or containers discharging and manual opening of bags for mixing feeder.
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Packing of sugar in big bags.
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Packing of iron sulphates in big bags.
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Feeding of a filling machine by pneumatic conveying under dense phase for brown sugar, cane sugar, white sugar.
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Level probe on big bag filling station
FlowMatic® 02 big bag filling with iron sulphate.
Big bag filling
Big bag filling with powders for the manufacture of glues and adhesive products.
Double big bag filling station
Big bag filling with bulk materials for the manufacture of products for the chemical industry.
Ergonomic positioning of the big bag
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Filling of big bags with white minerals, talc and carbonates under hopper.
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Packing of food starch in a big bag.
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Packing of polypropylene beads on compound line for the petrochemical industry.
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The big bags are packed on a FlowMatic® 03 station with an airtight connection head with a inflatable seal.
Powder big bag filling
Hygienic big bag packing station for fattened milk powder.
Bulk bag loading
This application concerns a station for packaging granules into big bags from a buffer hopper.
The big bag packaging station is equipped with a weighing system controlled by a slide-gate valve to stop the flow of the material once the target weight has been reached. The evacuation of the filled big bag is carried out by electric pallet truck.
Big bag filling system on pneumatic conveying line
The vacuum conveying cyclone is used to supply the big bag filling station with metallic powders.
FlowMatic® 02 big bag conditioner
Big bag filling station FlowMatic® 02 hygienic design. A rotary valve is integrated to regulate the filling rate.
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Loading a chemical reactor from a big bag filling station with round forks.
FlowMatic® 02 with hopper
Filling of big bags with fluorinated derivatives on an ethanol production line.
Steel hopper on big bag filling station
Painted steel finishes stand for the packing of big bags with synthetic chemical materials.
Big bag packing bulk processing
Process for the production of ammonium bi-fluoride for the petrochemical industry.
FlowMatic® 02 on pneumatic conveying line
The round forks of the big bag filling station are adjustable in width and facilitate the removal of the big bag.
Filling line on pneumatic conveying
Integrated equipment :
- Dense phase vaccum conveying - VFlow® 03
- Vibratory screener on pneumatic conveying line
- Big bag filling system - FlowMatic® 02
Big bag packing - FlowMatic® 02
Big bag filling with drop through rotary airlock valve
Packaging line
The hygienic bag dump station Sacktip® SE feeds the big bag filling station. The bulk materials is conveyed without damage using an easyclean conveying screw.
Big bag filling line
The bag dump screener station Sacktip® SE feeds the big bag filling station. The powder or bulk material is carried without damage by an easyclean conveying screw. In order to avoid agglomerates, a vibrating screen is installed under the bag dump station.
Filling head FlowMatic® 02
Supply of additives in for compounding extrusion lines.
Big bag filling system - FlowMatic® 02
The tension cylinder ensures a perfectly filled and stable big bag for big bag handling operations.
Bulk materials handling - Big bag filling system
The forks of the big bag loading station are provided with adjustable forks for optimal filling of all types of big bags.
Big bag filling on pneumatic conveying line
Process for tanning additives: feeding a chemical dispersion process from big bags in the paint sector.
Features
Technical specification
| Rate | 10 to 20 big bags/h. |
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| Capacity | 2 tons/big bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 0.2 kW |
| Compressed air consumption | 0.9 Nm³/h. |
| Dust removal rate | 300 m³/h. |
Finishing touches: RAL 9006, microblasted, electropolishing
Operating pressure: 6 bar
TOR input: 0
TOR output: 2
Maximum dimensions of the big bags: 1,550 (l) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: enable the removal of the big bag by the handles (optional)
Integrated equipment to the FlowMatic® 02 model:
- Round forks for attaching the handles of the big bag: offers an easier sliding of the handles of the big bag.
- U-shaped forks for attaching the big bag handles: allows the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually height adjustable to adapt to all types of big bag
- Width adjustment: the center distance of the forks is width adjustable to optimize the filling operation but provides an increased stability of the flexible container on the pallet.
- Inflatable seal: The inflatable seal ensures an airtight connection between the filling head and the big bag during its filling.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is installed on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
Options
Available options
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Conveyor
The big bag placed upon the pallet is evacuated by a motorized roller conveyor, thus optimizing production.
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Mobile station
The bagging stations can integrate handling sleeves allowing the handling of the assembly on the forklift truck or pallet truck.
These mobile big bag packaging stations allow the conditioning of the big bags under separate feeding points or truck loading handles.Versions with rails and wheels are available as standard at Palamatic Process.
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Hook - Handle
The equipment can be designed to accommodate big bags 1 handle big bags. A specific maintenance hook enables the positioning of the handle. This hook is set up on the height adjusting deck, thus keeping the system’s flexibility.
A curved feeding tube completes the system allowing to preserve a straight seat on the big bag, ensuring an optimal filling.
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Automatic release
Four articulated hooks are installed on the big bag reception deck. The automaton activated pneumatic cylinder controls the tilting of the hook at the end of the dosing process.
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Pallet unstacker
In order to automate the big bag filling station, we propose the installation of an automatic pallet unstacker.
The stacked pallets are stored in the warehouse, then feed one by one the big bag packing machine via a motorized conveyor. -
Load cells
We incorporate load cells and an operator interface which ensure that the big bags are packed very accurately.
Our bagging systems ensure you a commercial weighing. The protected integration of the load cells ensures an excellent service life of the equipment.Additional options specific to big bag weighing such as communication in profibus mode or printing a weighing ticket can be integrated.
Our weighing partners are: Precia Molen, Sartorius, Master-K, Mettler Toledo, Philips, Siemens, Vishay Nobel.
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Grounding clamp
Mass braids equip the entire station. A quick connection point allows the grounding of the big bags, thus creating an equipotential connection of the unit.
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Platform
It facilitates access to the upper part of the packaging machine to allow the closing of the bagging head of the flexible container.
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Internal bag welding machine
Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows the big bag to be sealed tightly by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (aluminum inner bag).
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Vibrating table
In order to deaerate the product, a vibrating table activated by two electric motors optimizes the filling of the big bag.
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Fan
Pre-inflation fan: the fan on the station ensures the shaping of the big bag. It also facilitates the filling of big bags equipped with an internal pocket (PE or aluminized). A by-pass valve completes the air line, thus allowing the degassing of fines captured by the double casing tube during the conditioning phase.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
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Wheat bran and lime premix line
Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...Food and Animal Feed
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Seeds packing line
Processed products: corn seeds - Seeds packing line - Installation for conditioning corn seeds in big bags. The big bag filling station is supplied upstream via a slide gate valve and a flexible...Chemical
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Pharmaceutical contrast products
Processed powder: pharmaceutical active ingredient - Pharmaceutical contrast products - The customer is a pharmaceutical factory manufacturing injectable substances for the medical sector.Fine chemical
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Loading drums and big bags
Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.Chemical
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Refiom processing line
Processed products: fly ashes and ash embers - Refiom processing line - Big bag filling in thermal power plant in a household waste incineration plant.Energy
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Transfer and bagging of plastic parts
Products treated: caps for medical use - Transfer and bagging of plastic parts - The customer is a manufacturer of needle caps for the pharmaceutical industry.Fine chemical
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Grinding and packaging of finished products
Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.Food and Animal Feed
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Repackaging in drums and small big bags
Processed powder: Dextrose Anhydride - Repackaging in drums and small big bags - The installation is a complete turnkey line allowing the repackaging of dextrose from big bags into plastic drums or...Fine chemical
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Unloading and filling of manganese dioxide big bags
Processed powder: lithium nickel potassium oxide - Unloading, filling of big bags and transfer of material - The objective of this installation is to protect the operators with equipment designed to...Energy
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