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Description
BIG BAG FILLING - Containment and stability
The FlowMatic® 02 system incorporates an inflatable containment seal and height adjustable big bag hanging hooks. The height of the hooks can be adjusted with a pneumatic cylinder which provides optimal tensioning of the FIBC during filling operation. The pneumatic tensioning cylinder also enables the packaging of big bags with varying dimensions. The filling head is designed with a double casing to ensure prevention of back pressure and dust emissions to the outside atmosphere.
The FlowMatic® 02 big bag filling station has a filling rate of 10 to 20 bulk bags per hour.
The width of the hanging hooks is manually adjustable, which further administers proper tensioning of the big bag and accommodation of varying FIBC dimensions. Therefore, both height and width adjustments ensure optimal and stable filling operation. The inflatable seal fixes the big bag spout to the station during the filling process and allows high flow rates to be processed.
The automatic height adjustment of the forks, with a tension cylinder, enables a tensioning of the big bag. This device ensures an optimal and stable filling. The inflatable seal seals the filling sleeve during the filling process and allows high flow rates to be processed.
Equipment advantages
- Width adjustable hooks for optimal filling of all dimensions of big bags
- Inflatable seal to ensure dust containment and facilitate high flow rates (prevent back pressure)
- Tension cylinder to facilitate shape of the big bag during filling operation and for safer handling operations
- Removal of the big bag possible by forklift or pallet truck
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FlowMatic® 02 - Palamatic Process
Big bag Conditioner FlowMatic® 02 by Palamatic Process.
Features
Technical specification
| Rate | 10 to 20 big bags/h. |
|---|---|
| Capacity | 2 tons/big bag |
| Manufacturing materials | Painted steel, 304L stainless steel |
| Installed power | 0.2 kW |
| Compressed air consumption | 0.9 Nm³/h. |
| Dust removal rate | 300 m³/h. |
Finishing touches: RAL 9006, microblasted, electropolishing
Operating pressure: 6 bar
TOR input: 0
TOR output: 2
Maximum dimensions of the big bags: 1,550 (l) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: enable the removal of the big bag by the handles (optional)
Integrated equipment to the FlowMatic® 02 model:
- Round forks for attaching the handles of the big bag: offers an easier sliding of the handles of the big bag.
- U-shaped forks for attaching the big bag handles: allows the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually height adjustable to adapt to all types of big bag
- Width adjustment: the center distance of the forks is width adjustable to optimize the filling operation but provides an increased stability of the flexible container on the pallet.
- Inflatable seal: The inflatable seal ensures an airtight connection between the filling head and the big bag during its filling.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is installed on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Wheat bran and lime premix line
Processed powders: wheat bran and lime with a bulk density of 0.4 to 1 kg/m³ - Wheat bran and lime premix line - Estonian engineering company specialized in the design of industrial operations for the...Food and Animal Feed
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Seeds packing line
Processed products: corn seeds - Seeds packing line - Installation for conditioning corn seeds in big bags. The big bag filling station is supplied upstream via a slide gate valve and a flexible...Chemical
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Pharmaceutical contrast products
Processed powder: pharmaceutical active ingredient - Pharmaceutical contrast products - The customer is a pharmaceutical factory manufacturing injectable substances for the medical sector.Fine chemical
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Loading drums and big bags
Processed powder: chromium powder - Drum and big bag loading - The objective is to screen and package in big bags or drums chromium powder with an integrated dosing system.Chemical
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Refiom processing line
Processed products: fly ashes and ash embers - Refiom processing line - Big bag filling in thermal power plant in a household waste incineration plant.Energy
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Transfer and bagging of plastic parts
Products treated: caps for medical use - Transfer and bagging of plastic parts - The customer is a manufacturer of needle caps for the pharmaceutical industry.Fine chemical
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Grinding and packaging of finished products
Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.Food and Animal Feed
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Repackaging in drums and small big bags
Processed powder: Dextrose Anhydride - Repackaging in drums and small big bags - The installation is a complete turnkey line allowing the repackaging of dextrose from big bags into plastic drums or...Fine chemical
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Unloading and filling of manganese dioxide big bags
Processed powder: lithium nickel potassium oxide - Unloading, filling of big bags and transfer of material - The objective of this installation is to protect the operators with equipment designed to...Energy
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Process for mixing dry ingredients
Processed Materials: Granulated Sugar, Rebaudioside M, Cocoa Powder and various minor ingredients - Process for mixing dry ingredients - The new facility expansion project required the capabilities of...Food and Animal Feed
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Packing of 1-ton big bags for the containment of dust fumes
Processed powder: zirconium - Big bag packaging line below the dryer - Dust containment - Big bag compactor with screw conveyor.Chemical
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