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Contained sack manual discharging - Sacktip® SE - 4 models

  • Essai
  • Plan d'accès
Sack discharging - Containment bulk handling materials
Description
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Logo test center Palamatic Process

CONTAINED MANUAL BAG DUMP - SACKTIP® SE - SUITABLE FOR TOXIC OR DANGEROUS PRODUCTS

Optional integrated dedusting

Made of steel or stainless steel

Sacktip® SE is a dump station suitable for handling toxic or dangerous bulk materials. The sealed door with glove box allows the total containment of the powder and the protection of the operators during the bags opening operations.

Contained manual sack discharging range

Drain for dangerous or toxic products:

 

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ATEX standards

The SACKTIP SE bag dump stations ensure the manual deconditioning of bulk materials that are delivered in bags at the production sites. 
These bag dump stations, manufactured in steel or stainless steel and with an ergonomic design, allow the bulk materials to be stored and transferred to the production line without air contamination by dust emissions during the bag opening and discharge process. All cabins are equipped with dust extraction nozzles or integrated filters. Gloves, positioned on the glass door, allow to safely handle bags that contain dangerous or toxic materials.

 

The range of manual bag dump stations is ergonomically designed to provide a perfect solution for your manual unloading needs. Palamatic Process bag emptying stations are designed to significantly reduce the risk of air pollution by dust emissions during the manual bag opening and discharge process.

All bag dump stations are equipped with dust extraction nozzles or integrated filters

 

 

Operation procedure:

The operator places his bag on a laterally arranged roller conveyor and introduces it into the machine body on the screen provided for this purpose. Sliding bars facilitate the introduction of the bag into the heart of the machine. He can then open the bag and empty it. Once it is completed, the operator evacuates the empty bag to the compactor on the side opposite the roller train.

This machine is designed for the manual opening of all types of bags, limiting dust emissions by adding a dust removal unit and an empty bag compactor. Its ergonomic design ensures that the operator has an efficient and reliable workstation.

A dust extraction nozzle is provided on the top of the machine.

For parts in direct contact with the product and other parts that are not in direct contact with the product (door), the manufacturing materials to be defined are as follows: painted steel, stainless steel 304, stainless steel 316L, plexiglass, safety glass.

  • Rate
    2
  • Automation
    1

Equipment advantages

- Glove box for handling the product in a dust-tight container

- Holder for bag opening tool which is secured by its attachment cable

- Mirror polished finishing touches to improve product flow and ensure total hygiene

- Side bag evacuation chute to avoid cluttering the work area and store empty bags in a "confined dirty" area

- Perfect ergonomics

- Healthy working atmosphere

 

Media

View our equipment in photos

Sacktip enclosed Palamatic Process

Sacktip® SE Palamatic Process

Discharging of bags with integrated glove box for handling the product in a vacuum: glass and gloves.

 
Gamme Sacktip SE

Gamme Sacktip SE

- Vidange de produits toxiques ou dangereux

- Parfaite ergonomie

- Atmosphère de travail saine

- Confinement poussé

- Protection des opérateurs

 

glove box sack opening powder processing

Sack manual discharging - Glove box

Glove box for handling bulk material in a closed container: glass and gloves.

powder processing bag dump station

Containment - sack discharging

Dust-tight door with glove box.

dust collection bag dump station

Contained manual sack discharging

Roller infeed conveyor - bulk material handling equipment.

ergonomics bag dump station

Contained manual bag dump station

Mirror polished finish to improve bulk solids and raw materials flow and hygiene.

powder processing bag dump station bulk materials

Powder processing bag dump station

The bags can be introduced by a dust tight airlock valve system (other alternatives: belt conveyor, roller conveyor...)

palamatic process bag dump station

Bag dump station

Ergonomics and containment for toxic bulk materials.

palamatic process bag dump station containment

Sack discharging system

Airtight SAS for bag insertion.

bag dump station palamatic process

Contained sack discharging

Secure opening tool with a holding cable.

automatic bag opening bulk materials

Tracking of bags

For batch management and process safety. 

bag dump station compactor dust collector sack lifter

sack manipulator

For effortless lifting and handling of the bag.

big bag discharging station unlacing cabinet

Contained manual bag discharging

The mirror polished finish is particularly suitable for the pharmaceutical sector. 

bag dump station compactor conveyor

Bag dump station

The belt conveyor provides buffer storage upstream of the bag dumping system.

glove box sack opening powder processing

Double bag emptying station - Glove box

The gloves are mounted on the door and are mounted on PVC glove rings.

bag dump station dust collection

Bag dump station with dust collection

Dust extraction fan to maintain a healthy atmosphere.

tailored bag dump station

Custom manual bag emptying

All equipment can be configured according to your requirements. The Palamatic Process design office is able to offer you very specific solutions.

chemistry powders sack dump station

Contained sack discharging

Dust tight manual bag dump station with a tight door with glove box.

sack dumping containment sugar

Contained sack discharging - Food powder

Possibility of unpacking drums as an option.

Features

Technical specification

The door remains hinged by a gas cyliner and the compression of the door seal is carried out by clamps securing the closing. Thus, the closure is sealed.
A removable mesh screen at 50 x 50 mm with 2 mm diameter wire is placed above the powder chute. Sliding bars placed on the screen allow the operator to move his bag with a minimum of effort.

 

Flow rate 2 to 6 sacks/min.
Access door Painted steel, 304L stainless steel, 316L stainless steel, plexiglass, anti-static lesan, tempered laminated glass
Manufacturing materials Painted steel, 304L stainless steel, 316L stainless steel
Convoyor Custom RAL, bead-blasting, electropolishing

Gloves: latex, natural rubber, polyurethane, Hypalon, Butyl

Tightness: EPDM, NBR, natural rubber, silicone

 

Standard models of the range:

Model Length of the bags to be handled (in mm) Flow rate for dust
extraction nozzle (m³/h)
Hopper water
volume (Liters) 
Outlet
diameter (DN)
Height from ground to outlet flange (mm)
SE 800 650 400 180 250 285
SE 1000 850 500 265 250 285
SE 1200 1,050 600 265 250 285
SE 1400 1,250 700 300 250 285
Options

Available options

  • Bulk bag discharger - Powder handling
    Bulk bag discharger - Powder handling

    Glove box

    Allow optimal containment.

  • Bulk bag discharger - Powder handling
    Bulk bag discharger - Powder handling

    Compactor

    The PALAMATIC sack compactor reduces the volume of waste and maintains a healthy atmosphere without dust. It can be installed on one side or the other of the structure.

  • Big bag discharger - Bulk and powder handling
    Big bag discharger - Bulk and powder handling

    Lump breaker

    Our lump breakers present the ideal solution for crushing materials that tend to make lumps.
    The device makes it possible to break the lumps that are created during the production or transport processes of the friable materials in powder or in grains.

  • Big bag discharging - Bulk and powder handling
    Big bag discharging - Bulk and powder handling

    Load cells

    Ideal weighing sensor for the construction of a dosing machine... Suitable for industrial weighing.

  • Sack discharging - Bulk handling materials
    Sack discharging - Bulk handling materials

    Rotative cleaning nozzles/heads - Clean In Place (CIP).

    To ensure the material change without cross-contamination, the washing nozzles are located inside the unloading unit.
    Pressure of washing nozzles: 3 bars
    Technology: fixed or rotating 360°
    Centralized wirings and connection to the network with a clamp system.

  • Bag dump station - Bulk and powder handling
    Bag dump station - Bulk and powder handling

    Belt conveyor

    Belt conveyor : Ensure buffer storage upstream of the bag vacuum.

  • Bag dump station manipulator - Bulk and powder handling
    Bag dump station manipulator - Bulk and powder handling

    Bag manipulator

    Bag manipulator : Suction bag lifting system for effortless handling by a single operator for safe feeding of the empty bag hopper.

  • Bag dump and sieve station - Bulk and powder handling
    Bag dump and sieve station - Bulk and powder handling

    Vibrating sieve

    Directly implanted under the screen, the sieve shaker ensures continuous product control. The discharge chute is connected to the vibrating sieve via a flexible sleeve to ensure airtightness.
    Due to its design, the vibrating screen does not have a retention area, the flange assembly ensures easy assembly and disassembly of high quality.

Case studies
  • Loading tank

    Processed powder: very dusty and toxic bulk material - Loading tank - The objective of the installation is to contain the powder to avoid any dispersion during the different stages of conveying.
  • Bag and drum handling

    Processed powder: Potassium Bi-Fluoride - Drum and bag handling in the nuclear sector: 25kg kraft paper bags with an inner liner and 90kg drums with an inner liner.
  • Natural food additives

    Processed powders: sodium bicarbonate, strain (bacteria) - Natural food additives - This industrial production line consists of the installation of bag dump station Sacktip® SE 800.
Download the booklet

ADDITIONAL EQUIPMENT

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