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Palsack®02 Bagging equipment - Vibrating dosing machine

  • Essai
  • Plan d'accès
    Description
    Industrial bagging machine PalSack02

    Bag packing station PalSack®02 - Precision, gentle, containment

    The PalSack®02 bag conditioner provides packaging of all your bags and sacks by precisely dosing your powders and fragile bulk products. This bagging machine incorporates a vibrating feeder allowing to dose all bulk products precisely and without causing particle attrition (respect of the granulometry, fragile, friable, dry products, etc.).

    The standard bagging capacity of bags and sacks is between 10 and 60 lbs. The packaging rate can vary according to the options selected but can reach up to 100 bags/hour.

    This semi-automatic bag filling system offers maximum flexibility for the precise packaging of fine and granular powders with a minimum footprint and a maximum level of containment.
     

    The different possible configurations of the PalSack®02 model:

      Ref. Possible Equipment Functions Advantages
    Choice 1 J Inflatable seal Dust tight bag connections Maximum confinement
    M Clamping jaws Quick bag connections Speed, ergonomic, installation and multi-format bags
    Choice 2  P Support tray Tension of the bag during filling  Hygiene, height adjustment for adaptability to multi-format bags
    C Motorized roller conveyor Holding and evacuation of the bag during filling Ergonomics, increased speed
    Choice 3 Net Net weighing Provides accurate amounts of the packaged product Accelerated rate (dosing in hidden time) / may require a double check weighing system
    Gross Gross weighing  Weighing of the entire container and contents Commercial weighing, traceability


    Our PalSack®02 packaging machine is configurable by modulating the possible basic equipment: choice 1 + choice 2 + choice 3.
    Example of possible reference: PalSack®02-M-C-Gross.

     

    • Rate
      3
    • Fragile material
      5
    • Dosage accuracy
      5
    Ensacheuse industrielle pesage brut

    PalSack®02-J-C-Gross

     
    Ensacheuse industrielle pesage brut

    PalSack®02-M-C-Gross

     
    Ensacheuse industrielle pesage brut

    PalSack®02-J-P-Gross

     
    Ensacheuse industrielle pesage brut

    PalSack®02-M-P-Gross

     
    Mise en sac avec joint gonflant et convoyeur à rouleaux

    PalSack®02-J-C-Net 

    Mise en sac industrielle

    PalSack®02-M-C-Net 

    Mise en sac pesage net avec mors de serrage

    PalSack®02-J-P-Net 

    Mise en sac pesage net avec mors de serrage

    PalSack®02-M-P-Net 

    The semi-automatic packaging machine can incorporate a variety of options.

    The speed of this semi-automatic PalSack®02 filler is perfect for small and medium production operations. It can dose up to 100 bags/hour (depending on the product, the container, the chosen dosing system, etc.).

    Batch Labeling: in order to label the products after the filling operation is finished, several automatic and semi-automatic labeling machines can be installed.

    • A wide range of available options makes it possible to adapt the semi-automatic filler to all your specific constraints:
    • Packaging of products, food or chemical powders.
      Example: dried fruits, sugar, semolina, rice, pasta, flour, spices, tea, salt, olives, fine powders, volatile powders, etc.
    • System management via touch screen
    • Batch labeling with printer
    • Any type of container: paper bag, plastic bag, multilayer bag, sachets, etc.
    • Option for automatic loading of the product directly into the hopper (simplified cleaning version required) and reduced retention zones
    • Adjustable and pre-programmed speed

    Configurable weight The PalSack®02 bagging machine represents a scalable and modular packaging machine with the possibility to meet production demands requiring hygiene, precision, speed, containers, etc.

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    Equipment advantages

    • Vibrating feeder
    • Containment / sealing
    • Versatility of the containers to be filled (bags, sacks, buckets, boxes)
    • Multiple options: welding / sewing closure, conveyors, vacuum packaging machine, nitrogenization of food, vibration / densification, etc.

    View our equipment in photos

    Alimentation conditionneuse de sacs

    Vibratory feeder adapted to fragile products

    The vibrating feeder allows the dosing of powders and granules.

     
    Ligne complète PALSACK® 01

    PalSack® 02 complete line

    Complete line for packaging bags.

     
    Dosage pour la manutention de produits fragiles

    Vibration system for the respect of fragile products

    The vibration allows the respect of the product (no moving parts in the vibrating feeder) on the packaging and handling lines of powders.

    Poste de remplissage de sacs PALSACK® 01

    PalSack® 02 bag filling station

    Bagging machine fed by a vibrating doser.

     
    Ligne de conditionnement de sacs

    Bag packaging

    The bag is held in place by a swelling seal.

    PALSACK® 01 mise en sac

    Filling head with a double envelope

    Confined bag filling.

     
    Convoyeur à bande pour remplissage de sac

    Conveyor on bag filling line

    Line with belt conveyor for the evacuation of the bags after the filling phase.

    sack filling palamatic process food

    Bagging station for food powders

    Bagging of animal meal on an industrial production line.

     
    Station remplissage sac PALSACK® 01

    PalSack® 02 bag filler

    Ensures the dosing of the products by a vibrating doser.

    Doseur vibrant pour alimentation ensacheuse

    Packaging unit

    Vibratory feeder for packaging feeder. The installation is equipped with a suction hood

    Système de conditionnement équipé d'un doseur vibrant

    Filling station

    The powder is dosed by means of a vibrating dosing unit.

    sack filling palsack

    Palamatic Process powder bag sealing machine

    The bag packaging line is equipped with a sealing system to ensure the containment of the packaged powder.

    bulk material handling sack loading system

    Bag filling line

    Conditioning of food powder at the exit of an industrial sifter.

     
    sack filling system

    Double bag filling head

    Conditioning of powdered sugar at the exit of an industrial crusher.

    sack filling line with weighing

    Weighing system on bag filling station

    Industrial weighing system on bulk pigment filling line.

    belt conveyor sack automatic filling line

    Bag filling line with belt conveyor

    Conveyor and packaging line for flakes with sealing machine for bag closing.

     
    big bag filling station bag positioning

    Bag filler

    After filling, the bag is welded and evacuated on a conveyor belt.

    big bag filling station weighing

    Commercial weighing on bag filling station

    The bag filling machine is equipped with a weighing system that allows the gross weighing of the container.

     
    industrial bagging tests

    Sealing the top of the bag after filling

    Impulse bag sealer for sealing the bag after the packaging phase. 

     
    bulk handling sack packaging system

    Feeding of the filling head

    The bagging machine is fed with flakes via a butterfly valve installed on the buffer hopper.

     
    filling head for big bags

    Bagging of powder

    The bagging machine is fed via a flexible connection sleeve.

     
    filling head for big bags

    Bag packaging machine

    A gravity metal detector guarantees a quality end product.

     
    Remplir sac PALSACK® 01

    Bag filling head

    Bag filling station downstream of a vibrating doser.

    weight management filling

    Bag packaging line with weight control

    Conveying and packaging process of flakes in the petrochemical sector.

    sack filling palsack

    Process line: big bag unloading and bag filling

    The bag filling station is fed by a big bag discharge station. Once filled, the bags are evacuated on a conveyor belt to be then palletized with a bag manipulator.

    sack filling palamatic process food industry

    Automatic bagging machine

    The upstream dosing device fills the bag. The volumes are balanced by the double envelope filling tube.

    industrial bag filling bulk handling - Palsack 01

    Bag filling station

    The bag filling station allows commercial weighing of the bags which are then discharged on a roller conveyor.

    sack filling palamatic process

    Bagging of food powder

    Sugar bag packaging line equipped with a conveyor belt.

    Système de remplissage de sacs

    Packaging line for bags

    Packaging line for powder bags.

     
    Dosage industriel de cacahuètes sur ligne de conditionnement

    Industrial dosing

    Dosing of peanuts on an industrial packaging line. The vibration allows the handling of fragile products.

    sack filling system palsack palamatic process

    Baking line

    Grinding unit for pure powdered sugar with bag packaging.

     
    sugar sack filling system palsack palamatic process

    Manual bag filling station

    Process line for mixing and packaging products for the petrochemical industry.

    The PalSack®02 semi-automatic bag filler incorporates the following features:

    • Dosing hopper allowing buffer storage of powders / ingredients to be packaged. This buffer hopper can be automatically replenished by a preparation and production line.
       
    • Vibrating corridor driven by an electromagnetic motor. Geometry of the vibrating corridor adjustable according to the products and the required hygiene constraints: tubular or trough vibrating corridor.
       
    • Automatic closing valve for increased dosing precision. Accuracy less than 5 grams (depending on the type of product packaged). The pneumatic fall tail valve also offers optimized containment and a level of hygiene at the packaging station.
       
    • Bag holding assembly: two standard versions are possible by inflatable seal or pneumatic clamping jaws. Maintaining the bags by an inflatable seal ensures containment for fine products, while the pneumatic jaw system is intended for granular products.
       
    • Product weighing: The PalSack®02 bagging machine incorporates the weighing loop for controlling the vibrating dosing device. The Palsack®02 automatic packaging machine is available in two weighing configurations: net weighing and gross weighing.
       
      • The net weighing version (LIW) integrates an intermediate weighing hopper. This hopper provides dosing of the product/powder before introduction into the container to be filled.
         
      • The gross weighing (GIW) PalSack®02 packer integrates the weighing loop on the base, allowing the bag to be weighed and directly controlling the vibrating feeder.

    Available options

    • Powder sampler on filling head
      Powder sampler on filling head

      Volumetric sampling in the product flow

      The powder sampler is installed on the bag filling station. This feature can provide an automatic sample of each packaged product, ensuring batch traceability.

    • Table vibrante pour tassement du produit
      Table vibrante pour tassement du produit

      Vibrating densification table

      The vibration of the bag at the end of filling cycle optimizes the filling volume of the bag.
      Another packing alternative: air compression or mechanical pressure.

    • Hotte de dépoussiérage sur station de remplissage de sacs
      Hotte de dépoussiérage sur station de remplissage de sacs

      Filling head dust removal

      When the bag is disconnected, the suction hood positioned around the bagging head makes it possible to vacuum any traces of product around the mouth of the bag.
      The dust collection system is connected to the double jacketed filling head system.

    • Soudeuse de sacs sur ligne de conditionnement
      Soudeuse de sacs sur ligne de conditionnement

      Bag sealer - Rate from 4 to 20 bags/min.

      If the welder is manual there is the possibility of installing a load balancer. It is particularly suitable for plastic bags with a sealing length (width) ranging from 650 to 1000 mm.

      It is available in several versions, depending on the closing technology specified: double impulse welding, thermal welding, hot air welding, etc.

    • Couseuse de sacs industrielle
      Couseuse de sacs industrielle

      Automatic or manual bag sewing machine

      It is mainly used for closing paper bags.

    • Clippeuse industrielle pour fermeture de sacs
      Clippeuse industrielle pour fermeture de sacs

      Bag closure

      Closing system with manual or automatic clips (staples).
      Compatible with applications for the food industry.

    • Imprimante pour conditionneuse de sacs
      Imprimante pour conditionneuse de sacs

      Industrial printer for bag marking

      Printing of weight labels with history, self-adhesive, in receipt, inkjet printing directly on the bag, batch number, operator.

    • Magnetic bars
      Magnetic bars

      Capture of metallic particles at the end of the line

      This control phase before packaging ensures a high-quality finished product.

      The magnetic bars are positioned at the heart of the product flow in order to retain the metal particles.

    • Line for biscuit factory

      Processed powder: Crystal sugar - Line for biscuit factory - Food manufacturer that specializes in biscuits, chocolate and cocoa. The customer's process requirements involved the milling of granulated...
    • Clean room for packing

      Processed powder: milk powder - Clean room for packing - A leading dairy and manufacturer of high value-added milk powder for the leaders in the infant market.
    • Mixing and packing of spices

      Processed powders: spice mixtures (curry...), tea and herbal tea blends, fine salt - Spice blending and bagging - Bagging station for packaging spice and powder blends in bags from 1 to 25kg.

    ADDITIONAL EQUIPMENT

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    Effortless lifting, Operator security, Ergonomics, MSDs

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    Sack manipulator MANIS 160-1700

    Effortless lifting, Operator security, Ergonomics, MSDs

    Vibratory screener - 3 models

    Hygiene, Safety of the process, Eliminate lumps, High rate, Easy...

    Vibratory screener - 3 models

    Hygiene, Safety of the process, Eliminate lumps, High rate, Easy...

    Come and test our equipment in our test plant

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