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Granulator - 4 standard models - Deagglomeration of bulk solids
The granulator (also known as a Kibbler) is an industrial equipment solution for the pre-breaking of agglomerated powders and compressed blocks of bulk materials. The industrial granulator provides coarse milling of dry materials to allow further processing downstream in an industrial process (e.g., fine milling of blocks of compressed powder or IQF foods).
Granulator range
With the integration of large rotating scrapper paddles and a sizing screen, the granulator facilitates the flow of material for further processing downstream. This industrial kibbler breaks up agglomerates and blocks of material by action of the rotary blades forcing the product through a sizing screen. A common industrial application for the granulator is finished food products (such as pretzels) that need to be broken down into coarse bits for re-purposing, such as candy bars. This industrial pre-breaker can also be used as a pre-mill stage for large blocks of material that need to be deagglomerated before feeding into a pin mill, for example, for finer milling purposes.
Range models: GR20, GR35, GR50 & GR70
|
Models |
GR20 |
GR35 |
GR50 |
GR70 |
|---|---|---|---|---|
|
Flange dimensions |
8" X 8"
|
8" X 17.75" |
11.75" X 25.5"
|
15.75" X 35.5" |
|
Theoretical flow rate in (FT³/HR) |
1.18 |
1.75 |
5.89
|
8.83 |
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Precision3
-
Rate3
Before / After
Operating mode :
The lump breaker - grinder is made of three or four chamfered paddles or scraper blades mounted on the radius of a 90 ° shaft. Lumps come against a sieve which mesh size should be defined (standard mesh 5x5, 10x10, 30x30, 50x50mm) and disintegrate.
Depending on the product, removable bars provide a first "breaking" of the clods. The lump breaker can be installed transversely (over the entire width of the machine) to ensure a high flow rate.
Equipment advantages
- High flow rate
- Easy to remove paddles and sizing screen
- Operationally safe design
- Easy maintenance and cleaning
- Reliable and proven performance in various industries
- Minimal risk of cross contamination
Media
View our equipment in videos
Palamatic Process granulator
The granulator deagglomerates in an efficient way the materials that have a tendency to cake by the action of rotating blades ; it improves the flow of the material. The implementation of a grinder greatly facilitates the flow of material and its subsequent use. It deagglomerates the product by the action of rotary blades forcing the passage of product through a sizing screen
Industrial kibbler for frozen products
The granulator deagglomerates in an efficient way the materials that have a tendency to cake by the action of rotating blades ; it improves the flow of the material. The implementation of a grinder greatly facilitates the flow of material and its subsequent use. It deagglomerates the product by the action of rotary blades forcing the passage of product through a sizing screen.
Industrial granulator
The rotating blades force the bulk material through a calibration trough.
View our equipment in photos
removable and interchangeable trough
Removable and interchangeable trough according to the bulk material to be treated, the operator selects the appropriate calibration grid.
Adjustable blades
Easy maintenance and cleaning of the grille. The hygienic design and large access flanges make the equipment easy to clean with cleaning options in place.
Industrial granulator
Mirror polished finishes (optional): depending on the bulk materials to be treated and the cleaning requirements, specific finishes are available.
Complete range of granulators
The granulator range is used to deagglomerate bulk materials that tend to agglomerate.
Granulator Palamatic Process
The GR35 granulator is fitted with 3 interchangeable grids depending on the powders processed.
Granulator
Removable bars ensure a first "breakage" of the clods. The lump breaker can be installed transversely to ensure a high flow rate.
Industrial granulator bulk materials handling
Removable bars ensure a first " breaking " of the clods. The lump breaker can be installed transversely to ensure a high flow rate.
On line granulator Palamatic Process
Integration of a custom-made granulator on a complete production line designed and manufactured by Palamatic Process.
Granulator on process line
The range of granulators GR can provide a wide choice of flow rates up to 15m³/h. in the standard version.
Granulator under bag dump station
Washing detergent manufacturing line. In this case, the granulator ensures that the mixer is supplied with the non-motted bulk material.
Granulator under bag dump station
The granulator is easily removable. A safety latch ensures the operator's protection.
Granulation Palamatic Process
The objective is to ensure a supply of de-agglomerated bulk material to the downstream process.
Granulator powder handling
Custom-made design: the Palamatic Process design office adapts to your constraints. The performance of tests, our expertise and knowledge of your process offer a strong synergy to the success of the installation.
Palamatic process granulators
Thanks to the removable grid, the granulator can handle a wide range of bulk materials. Your powders can be tested in real conditions in our test station.
Industrial granulator
Thanks to the removable grid, the granulator can handle a wide range of bulk materials. Your powders can be tested in real conditions in our test station.
Industrial granulator Palamatic Process
Palamatic Process design office adapts to your constraints. The performance of tests, our expertise and knowledge of your process offer a strong synergy to the success of the installation.
Granulator food industry
Sugar dissolution line for yoghurt production. The bulk material passes through the granulator to avoid any risk of clogging in the conveying piping and also increases the dissolution rate.
Industrial granulator
Frozen Paella packing line. The granulator, positioned at the outlet of the conveyor ensures the deagglomeration of the products as well as the overall line flow rate.
Features
Technical specification
The granulator offers excellent reliability for deagglomeration and pre-breaking of bulk solids. The robust and rugged design offers both safety and efficiency with easy maintenance and cleaning. Due to the easily removeable parts of the kibbler, there is little risk of cross contamination. Palamatic Process offers the granulator in painted steel, stainless steel 304 and 316L and can design according to your process requirements.
Specifications:
- Grid calibration: easily removable screens (drawer system)
- Mesh opening: can be adjusted with the swapping of different screens
- Full bore opening on the inlet and outlet
- Bearings and seals with grounding straps and cable glands
- Scraper blades or chamfered paddles
- Motor: 7 HP
- 60 RPM (adjustable via VFD as option)
| Models | GR20 | GR35 | GR50 | GR70 |
|---|---|---|---|---|
| Flange dimensions | 8" X 8" | 8" X 17.75" | 11.75" X 25.5" | 15.75" X 35.5" |
| Theoretical flow rate (FT³/HR) | 1.18 | 1.75 | 5.89 | 8.83 |
| Motor power HP | 3 | 4.5 | 7.25 | 10 |
| Weight (LBS) | 420 | 530 | 705 | 904 |
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Industrial pastry making
Processed product: meringue sheet - Industrial pastry making - Breaking of the meringue to obtain chips of defined diameters for sprinkling on pastries.Food and Animal Feed
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Preparation of dried fruit recipes
Processed products: dried fruit - Preparation of dried fruit recipes - This installation involves the feeding of dried fruit to a mixer. The various dried fruits are stored in bags, boxes and big bags...Food and Animal Feed
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Frozen fruit process
Processed bulk solids: blackcurrent, cherries, bananas, raspberries, peaches - Frozen fruit process - IQF (Individually Quick Frozen) big bag and cardboard box discharger.Food and Animal Feed
