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HIGH-SPEED BULK BAG UNLOADING STATION - AUTOMATIC DECONDITIONING WITHOUT OPERATOR INTERVENTION
With a throughput of 20 to 40 bulk bags per hour, this fully automated material unloading station carries out the cutting, handling and evacuation phases of bulk bags independently.
Implementation examples:
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Features:
Rate: 20 to 40 bulk bags / h.
Capacity: 2 tons / bulk bag
Objectives: Automatic opening, dust containment, increased production & work place safety
The PALAMATIC PROCESS high-speed bulk bag unloading station allows the automatic deconditioning of bulk bags without operator intervention. The cutting, handling and evacuation phases of the bulk bags are autonomous. The handling and evacuation is carried out by the attachment of the bulk bag on the handling cross.
Operating sequence:
1. Placement and attachment of the bulk bag (operator action)
2. Transfer of the bulk bag inside the station (automatic hoist control)
3. Cutting and emptying the bulk bag (automated)
4. Massaging of the bulk bag ( according to option) and crumbling of the product
5. Automatic bulk bag release
6. Empty bulk bag feeds to FIBC waste compactor
7. Automatic management of bulk bags to be unloaded and pallet stacker
The PALAMATIC PROCESS design office also offers customized solutions.
The high-speed super sack unloading station is also available with full dust containment and integrated bulk bag compactor capabilities.
Equipment advantages
- Automatic cutting and bulk bag opening
- Integrated bulk bag compactor
- Improvement of bulk materials flow via FIBC massagers
- Automatic loading and discharge
Media
View our equipment in videos
Bulk bag discharging - High rate - Easyflow EF100 200
With a throughput of 20 to 40 bulk bags per hour, this fully automated material unloading station carries out the cutting, handling and evacuation phases of bulk bags independently.
View our equipment in photos
Bulk bag discharging - High rate - Contaiment cage with compactor
This bulk bag unloading system is used to automatically empty bulk bags without operator intervention.
Example of an automated bulk bag discharging system
Two conveying lines with two pallet stackers for increased capacity.
Examples of options: dedusting ring and granulator.
Total containment of bulk bag unloading operations
The cutting and opening of the bulk bag is automatic. The cutting system used is adapted according to the type of bulk bags being handled.
Bulk bag unloading - Double electric hoist loading system
The electric hoist is controlled automatically.
Diamond shaped bulk bag puncture tip
The spike is used to burst the bottom of the bulk bag for automated unloading.
Features
Technical specification
| Missed | 20 to 40 bulk bag / h |
|---|---|
| Manufacturing materials | painted steel, 304L stainless steel, 316L stainless steel |
| Finishing keys | RAL 9006, micro-blasted, electropolishing |
| Installed power | 5 kw (depending on option) |
| Operating pressure | 6 bar |
| Required dust removal rate | 3,000 m³ / h |
| Maximum dimensions of the big bags (length * width * height) | 1,200 * 1,200 * 2,400 / other custom-made |
| entrance | 4-20 mA |
| TOR input | 6 |
| TOR outpout | 4 |
Case studies
CASE STUDIES WITH THIS EQUIPMENT
Bulk pigment handling
Processed powders: zinc ash, zinc oxide, waelz oxide - Bulk pigment handling - The materials to be unloaded are powders whose particularity is to have very heterogeneous characteristics.Chemical
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Double confined EasyFlow® EF200 bulk bag emptying station
Products processed: solid coal rods - Double confined EasyFlow® EF200 bulk bag emptying station - The installation concerns two bulk bag unloading stations for high-speed, semi-automatic...Minerals and building
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Cement truck filling
Processed product: cement - Filling of truck with cement - Two EasyFlow® EF100 bulk bag unloading stations for high-speed semi-automatic unpacking .Minerals and building
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Cement unloading and conveying
Processed powder: cement - Unloading and conveying of cement - Unloading of cement from 1 ton bulk bags with pneumatic transfer of material to silo storageMinerals and building
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Confined deconditioning, dosing and transfer of powders
Processed powders: Minerals and additives (such as titanium dioxide) for the manufacture of paints - Emptying of big bags into mobile IBCs with dosing and transfer of the product to a mixer downstream...Chemical
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Cement deconditioning
Processed product: cement - Cement deconditioning - Autonomous bulk bag unloading system for the cement industryMinerals and building
