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Flowmatic®03 Big bag filling system

Big bag filling system - Powder handling - Palamatic Process
  • Essai
  • Plan d'accès
Description
Image
ATEX certification Palamatic Process

Big bag filling - Containment, densification and bulk weighing

The filling station 's structure is easily adjustable to condition big bags of various heights. The tensioning cylinder, the fan and the vibrating table give an optimal shape to the big bag. The vibrating table , on the other hand, ensures the deaeration of low-density products.

The FlowMatic® 03 filling system has a filling rate ranging from 10 to 20 big bags per hour.

 
  • Automation
  • Rate
  • Overall dimensions

 

Operating mode :

1. Installation of the big bag on the packaging station 
2. The big bag spout is fixed to the filling head by means of an inflatable seal which ensures dust containment during operation. 
3. Tensioning of the big bag with the pneumatic cylinder 
4. The pre-forming fan inflates and shapes the big bag (FIBC) 
5. Inflating fan is deactivated and another fan used for reverse jet filtration of the big bag is switched on 
6. Big bag filling starts with high flow rate capability 
7. Big bag comes to rest on its pallet and the vibrating table ensures stability of the big bag during filling and handling
8. Vibrating table further ensures densification of material with intermittent operation throughout the filling process 
9. Load cells allow for weight management via a low speed switch to adjust the flow rate for final dosing 
10. End of the filling process, the forks lower and the seal deflates. The big bag is ready to be unloaded 
11. Removal of the big bag can commence by forklift, pallet truck or by the bag straps

 

Operating mode flowmatic03

The FlowMatic® 03 big bag filling station incorporates all the necessary options for an efficient filling and dust containment operation. These features include the inflatable containment seal, big bag hanging deck with pneumatic cylinder height adjustment, big bag shaping fan, big bag weighing system (dosing), optional commercial weighing and vibrating densification table. The adjustable structure enables the conditioning of big bags of various heights and dimensions. The filling head is designed with a double casing to relieve back pressure during filling as well as containment of dust emissions into the atmosphere. The tension cylinder and the fan allow the big bag to be pre-formed for optimal filling.Finally, the vibrating table also ensures that the handling of the packed big bag is safe by avoiding the risk of tipping.

The FlowMatic®03 big bag filling station has a filling rate ranging from 10 to 20 big bags per hour.  

Big bag filling system Flowmatic 03 dimensions - Bulk powder handling

 

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Equipment advantages

- Dosing and weighing for commercial transactions of your products
- Fan and tension cylinder to ensure the shaping of the big bag and of the internal pocket
- Vibrating table to ensure the densification of the product and to obtain a stable big bag
- U-shaped forks to remove the big bag by the handles without a pallet

Bulk bag filling unit - FlowMatic®03

View our equipment in videos

Bulk bag filling unit - FlowMatic®03

Big bag filling system - Flowmatic 03

Containment, densification and gross weighing The FlowMatic® 03 filling station is easily adjustable to pack big bags of different heights. The tension cylinder, fan and vibrating table ensure that ...

Bulk bag filling range

View our equipment in photos

Flowmatic 03 filling big bag - Palamatic Process

FlowMatic® 03 filling bulk bag - Palamatic Process

Flowmatic 03® is a bulk bag filling solution suitable for a wide variety of business sectors.

Flowmatic 03 Palamatic Process

Big bag filling Flowmatic® 03

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The filling station is fitted with a weighing system to enable commercial transactions of the processed powders.

Big bag filling under screw conveyor

Big bag filling station under screw conveyor

The filling station is fitted with a weighing system to enable commercial transactions of the processed powders.

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Inflatable seal on bulk bag filling station

The inflatable seal provides a dust tight connection to the spout inlet on the bulk bag. The filling head of the bulk bag packing structure is designed as a double jacketed tube allowing the material to air volume balancing as well as the capture and filtration of dust particules.

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The bulk bags are filled with a FlowMatic 03 station equipped with: inflatable seal for a dust tight connection, pneumatic tension cylinder and a vibrating table for the densification of powders and granules during the packing process.

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Filling head

Double jacket big bag filling head with inflatable seal and clamping ring.

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Ergonomic design for access to the spout inlet of the bulk bag

An operator access platform provides safe and ergonomic access to the big bag filling spout.

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Pal'Touch industrial automation: The control cabinet is integrated into our Flowmatic 03 bulk bag filling station.

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A Pal'Touch control panel automatically manages the dosing and weighing systems integrated into the bulk bag filling station. This features make it possible to conduct commercial transactions of the packed bulk solids.

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The entire structure is adjustable to handle big bags of different heights.

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FIBC filling station

Integrated on the back of the FIBC bulk solids loading station is a pneumatic jack that helps adjust the tension of the FIBC during the filling cycle.

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Vibratory table

The vibrating table integrated into the filling station for big bags with calcium carbonate enable the raw bulk material to be deaerated and ensures the stability of the big bag.

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Integrated equipment: 

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