BIG BAG FILLING - Containment, densification and BULK weighing
The filling station 's structure is easily adjustable to condition big bags of various heights. The tensioning cylinder, the fan and the vibrating table give an optimal shape to the big bag. The vibrating table , on the other hand, ensures the deaeration of low-density products.
The FlowMatic® 03 filling system has a filling rate ranging from 10 to 20 big bags per hour.
Operating mode :
1. Installation of the big bag on the packaging station
2. The big bag spout is fixed to the filling head by means of an inflatable seal which ensures dust containment during operation.
3. Tensioning of the big bag with the pneumatic cylinder
4. The pre-forming fan inflates and shapes the big bag (FIBC)
5. Inflating fan is deactivated and another fan used for reverse jet filtration of the big bag is switched on
6. Big bag filling starts with high flow rate capability
7. Big bag comes to rest on its pallet and the vibrating table ensures stability of the big bag during filling and handling
8. Vibrating table further ensures densification of material with intermittent operation throughout the filling process
9. Load cells allow for weight management via a low speed switch to adjust the flow rate for final dosing
10. End of the filling process, the forks lower and the seal deflates. The big bag is ready to be unloaded
11. Removal of the big bag can commence by forklift, pallet truck or by the bag straps
The FlowMatic® 03 big bag filling station incorporates all the necessary options for an efficient filling and dust containment operation. These features include the inflatable containment seal, big bag hanging deck with pneumatic cylinder height adjustment, big bag shaping fan, big bag weighing system (dosing), optional commercial weighing and vibrating densification table. The adjustable structure enables the conditioning of big bags of various heights and dimensions. The filling head is designed with a double casing to relieve back pressure during filling as well as containment of dust emissions into the atmosphere. The tension cylinder and the fan allow the big bag to be pre-formed for optimal filling.Finally, the vibrating table also ensures that the handling of the packed big bag is safe by avoiding the risk of tipping.
The FlowMatic®03 big bag filling station has a filling rate ranging from 10 to 20 big bags per hour.
- Dosing and weighing for commercial transactions of your products
- Fan and tension cylinder to ensure the shaping of the big bag and of the internal pocket
- Vibrating table to ensure the densification of the product and to obtain a stable big bag
- U-shaped forks to remove the big bag by the handles without a pallet
View our equipment in videos
Bulk bag filling unit - FlowMatic®03
Big bag filling system - Flowmatic 03
Containment, densification and gross weighing
The FlowMatic® 03 filling station is easily adjustable to pack big bags of different heights. The tension cylinder, fan and vibrating table ensure that the big bag is optimally shaped. The vibrating table ensures the deaeration of low-density bulk materials.
Big bag filling range
View our equipment in photos
FlowMatic® 03 filling big bag - Palamatic Process
Flowmatic 03® is a big bag filling solution suitable for a wide variety of business sectors.
FlowMatic® 03 - Palamatic Process
Big bag filling station FlowMatic 03®.
Mobile bulk bag filling station
Mobile station for packing cement in big bags.
Big bag filling Flowmatic® 03
Complete process line for the preparation and management of premixes.
FlowMatic®03 - Bulk materials handling
The big bag packing station is supplied with spices via a mechanical conveying screw.
Big bag filling station under screw conveyor
The filling station is fitted with a weighing system to enable commercial transactions of the processed powders.
Big bag filler on packing line
The big bag charger is provided with a mechanical roller conveyor that increases the flow rate of the packing line.
Inflatable seal on big bag filling station
The filling head of the big bag packing structure is designed in a double jacket to avoid any emission of acid dust into the atmosphere.
Big bag charger on powder handling application
The vibrating table ensures the densification of the handled powders.
Big bag and sack filling station
At the mixer outlet, a combined station ensures the packing of big bags or open mouth bags.
The big bags are packed on a FlowMatic® 03 station equipped with a tight connection head with inflatable seal, a big bag tension cylinder and a vibrating table allowing the densification of the bulk material during the packing process.
Feed industry big bag filler application
Complete industrial production line for the manufacture of additives for the animal nutrition sector.
Animal feed application bulk bag filling
Drum and bulk bag filling station
Animal flour packing station on an industrial production line.
Mixer above big bag filler
The complete big bag filling system is implemented on four load cells that control the dosing equipment upstream.
Pneumatic conveying on a big bag filling station
Integrated pneumatic conveying on a big bag filling station. It is used to convey the bulk materials or powders without deterioration.
Drum and big bag filling
Conveyor on big bag filling station
Belt conveyor on big bag packing line.
Powder handling bulk bag filler
FlowMatic® 03 filling line of barite in big bags.
Building industry bulk bag filling
Repacking of powdered preparation for the manufacture of plaster from storage silo.
Belt mixer feeding a bulk bag charger
The big bag filling station is fed by a ploughshare mixer itself fed by a bag unloading station and a big bag unloading station.
Bulk material storage
Industrial line for packing big bags of seeds.
Dust-tight bulk bag charger
Spice preparation line for the food industry.
Double jacket big bag filling head with inflatable seal and clamping ring.
Easy access to the spout of the big bag
The access platform facilitates the operator's approach to the big bag filling spout.
Bulk bag in manufacturing production line
Industrial production line with filling station for big bags of sugar.
Screw conveyor feeding a bulk bag conditioner
Complete micronization and packing line of seaweed in big bags.
Mixing and filling processing line
Raw materials mixing and conditioning line.
Control cabinet for big bag filling application
Pal'Touch® industrial automation: control cabinet integrated into the FlowMatic® 03 big bag filling station.
Industrial automation palamatic process
A dosing and weighing system is integrated into the big bag packing station to make it possible to carry out commercial transactions for the packed powders.
Suspended big bag on filling station
Bulk solids mixing and conditioning line.
Building industry bulk bag filling application
The entire structure is adjustable to handle big bags of different heights.
Control screen for filling management
Filling speed control
Integrated dosing system on the FlowMatic® 03 big bag filler. This feature allows the big bag filling to be regulated by speed management.
FlowMatic® 03 big bag conditioner
Once packed, the big bag is placed on the pallet and removed by a motorized roller conveyor, thus optimizing the flow rate of the big bag packaging line.
Height adjustment of the big bag
The big bag filling head is fitted with an inflatable seal and a clamping ring for the big bag spout.
Positioning of the big bag on the station
Bulk bag filling application
The big bag is suspended on the forks during the filling phase.
Drum and big bag filling station
Combined big bag and drum filling station for the chemical industry.
Big bag filling structure
Process line for conditioning food supplements for animal nutrition.
FlowMatic®03 bulk bag packing
The FlowMatic® 03 big bag filling station is supplied with alumina by a mechanical conveying screw.
Pneumatic conveying on bulk bag filling station
A cyclone vacuums the powder and then fills the big bag.
Weight management on bulk bag filler
Containment, densification and gross weighing.
Big bag filling system Palamatic Process
The big bags are unhooked automatically.
Belt conveyor for big bag manutention
Belt conveyor at the outlet of a big bag filling station for sugar.
Bulk solids filling
The access platform to the big bag filling station is available as an option.
Hopper on big bag filling station
The big bag filling station is fed upstream by a vibrating screen.
Big bag filler FlowMatic® 03
This big bag filling system is fitted with a roller conveyor.
Big bag filler
The big bag filler integrates on the back of the structure a pneumatic jack to adjust the tension of the big bag.
The vibrating table integrated into the filling station for big bags with calcium carbonate enable the raw bulk material to be deaerated and ensures the stability of the big bag.
Big bag filling head on mobile salt conditioning station.
Screw conveyor to feed a big bag filler
Big bag filler on industrial production line
Industrial big bag filling station
Big bags are packed with ingredients for the food industry.
Big bag filler in the food feed industry
The big bag filling station is positioned on handling wheels.
FlowMatic® 03 - Minerals and building industry
The big bag is filled with barite from quarries.
Mineral filling in big bags - FlowMatic®03
Filling line for barite in FlowMatic® 03 big bags.
Big bag filler for fishmeal powder
Dosing, mixing and packing line for animal feed in big bags.
|Rate||10 to 20 big bags/h.|
|Capacity||2 ton/big bag|
|Manufacturing materials||Mild steel, 304L stainless steel|
|Installed power||3 kW|
|Compressed air consumption||0.9 Nm³/h.|
|Dust removal rate||300 m³/h.|
Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 0.2kW
Operating pressure: 6 bar
Digital input: 6
Digital output: 6
Accuracy of the weighing chain: ± 500 grams
Maximum size of big bags: 1,550 (l ) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: allow the removal of the big bag by the handles (optional)
Equipment integrated into the FLOWMATIC 03 model:
- Round hooking forks of the big bag: offers easier sliding of the big bag handles.
- U-shaped forks for attaching the big bag handles: allow the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
- Support structure: the structure is manually adjustable in height to fit all types of big bags- Width adjustment: the spacing of the hooking forks is adjustable in width to optimize the filling operation but provides a greater stability of the flexible container on its pallet.
- Inflatable seal: the inflatable seal ensures a tight connection between the filling head and the big bag during the filling operation.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is located on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
- Pre-inflation fan: implanted on the station, the fan ensures the shaping of the big bag equipped with an internal bag to facilitate its filling. A by-pass valve makes it possible to degas the fines that are captured by the double-cased tube during the conditioning phase.
- Processed products: chocolate beads - Storage in big bag - This customer is a world-renowned manufacturer and produces very fragile chocolate beads that are intended for packing (B to C).
Food and Animal Feed
- Processed powder: paint powder (polyester resin + fillers + additives + pigments) - Paint formulation - A manual container emptying station feeds a big bag filling system. The container unloading...
- Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.
Food and Animal Feed
- Processed powder: barite - Mineral conditioning - FlowMatic® 03: sealed filling of big bags with barite with automatic weighing.
Minerals and building
- Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Big Bag filling station with integrated weighing and vibrating densification table.
Food and Animal Feed
- Treated powder: premix compound - Premix compound packing - Our customer, a specialist in PVC compounds and polymer composite materials, required the packing of its finished product - polymer...
Receive your quotation in 3 clicks!