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Flowmatic®03 Big bag filling system

  • Essai
  • Plan d'accès
Big bag filling system - Powder handling - Palamatic Process
Description
Image
ATEX certification Palamatic Process

Big bag filling - Containment, densification and bulk weighing

The filling station 's structure is easily adjustable to condition big bags of various heights. The tensioning cylinder, the fan and the vibrating table give an optimal shape to the big bag. The vibrating table , on the other hand, ensures the deaeration of low-density products.

The FlowMatic® 03 filling system has a filling rate ranging from 10 to 20 big bags per hour.

 
  • Automation
    3
  • Rate
    3
  • Overall dimensions
    5

 

Operating mode :

1. Installation of the big bag on the packaging station 
2. The big bag spout is fixed to the filling head by means of an inflatable seal which ensures dust containment during operation. 
3. Tensioning of the big bag with the pneumatic cylinder 
4. The pre-forming fan inflates and shapes the big bag (FIBC) 
5. Inflating fan is deactivated and another fan used for reverse jet filtration of the big bag is switched on 
6. Big bag filling starts with high flow rate capability 
7. Big bag comes to rest on its pallet and the vibrating table ensures stability of the big bag during filling and handling
8. Vibrating table further ensures densification of material with intermittent operation throughout the filling process 
9. Load cells allow for weight management via a low speed switch to adjust the flow rate for final dosing 
10. End of the filling process, the forks lower and the seal deflates. The big bag is ready to be unloaded 
11. Removal of the big bag can commence by forklift, pallet truck or by the bag straps

 

Operating mode flowmatic03

The FlowMatic® 03 big bag filling station incorporates all the necessary options for an efficient filling and dust containment operation. These features include the inflatable containment seal, big bag hanging deck with pneumatic cylinder height adjustment, big bag shaping fan, big bag weighing system (dosing), optional commercial weighing and vibrating densification table. The adjustable structure enables the conditioning of big bags of various heights and dimensions. The filling head is designed with a double casing to relieve back pressure during filling as well as containment of dust emissions into the atmosphere. The tension cylinder and the fan allow the big bag to be pre-formed for optimal filling.Finally, the vibrating table also ensures that the handling of the packed big bag is safe by avoiding the risk of tipping.

The FlowMatic®03 big bag filling station has a filling rate ranging from 10 to 20 big bags per hour.  

Big bag filling system Flowmatic 03 dimensions - Bulk powder handling

 

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Equipment advantages

- Dosing and weighing for commercial transactions of your products
- Fan and tension cylinder to ensure the shaping of the big bag and of the internal pocket
- Vibrating table to ensure the densification of the product and to obtain a stable big bag
- U-shaped forks to remove the big bag by the handles without a pallet

Media

View our equipment in videos

Bulk bag filling unit - FlowMatic®03

Big bag filling system - Flowmatic 03

Containment, densification and gross weighing

The FlowMatic® 03 filling station is easily adjustable to pack big bags of different heights. The tension cylinder, fan and vibrating table ensure that the big bag is optimally shaped. The vibrating table ensures the deaeration of low-density bulk materials.

 

Bulk bag filling range

View our equipment in photos

Flowmatic 03 filling big bag - Palamatic Process

FlowMatic® 03 filling bulk bag - Palamatic Process

Flowmatic 03® is a bulk bag filling solution suitable for a wide variety of business sectors.

Flowmatic 03 Palamatic Process

Big bag filling Flowmatic® 03

Complete process line for the preparation and management of premixes.

 
flowmatic03 big bag powder filling 2

Super sack filling Flowmatic 03

Pictured: A turnkey process line integrating super sack filling stations for the preparation and management of premixed recipes.

 
FlowMatic® 03 big bag powder filling

Big bag filling station under screw conveyor

The filling station is fitted with a weighing system to enable commercial transactions of the processed powders.

Big bag filling under screw conveyor

Big bag filling station under screw conveyor

The filling station is fitted with a weighing system to enable commercial transactions of the processed powders.

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Mobile bulk bag filling station

Mobile station for packing cement in big bags.

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Bulk bag filling on packaging line

The super sack filler has an integrated mechanical roller conveyor that automates and increases the production rate of the packaging line.

 
bulk bag conditioner bulk material palamatic process

Inflatable seal on bulk bag filling station

The inflatable seal provides a dust tight connection to the spout inlet on the bulk bag. The filling head of the bulk bag packing structure is designed as a double jacketed tube allowing the material to air volume balancing as well as the capture and filtration of dust particules.

flowmatic03 big bag powder filling

Bulk bag loading for a powder handling application

The vibrating table provides material densification for optimal filling and stability of the bulk bag.

sack and big bag conditioner

Dual bulk bag and sack filling station

Installed at the outlet of a mixer, the material filling station combines the packing of super sacks and open mouth sacks.

The bulk bags are filled with a FlowMatic 03 station equipped with: inflatable seal for a dust tight connection, pneumatic tension cylinder and a vibrating table for the densification of powders and granules during the packing process.

big bag conditioner bulk solid

Animal feed industry project for bulk bag filling operation

A complete industrial production line for the manufacture of additives in the animal nutrition industry.

Animal feed application big bag filling

Animal feed application bulk bag filling

Process for the manufacture of additives for the animal nutrition sector, dog and cat food.

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Drum and bulk bag filling station

Animal flour packing station on an industrial production line.

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Pneumatic conveying on a big bag filling station

Integrated pneumatic conveying on a big bag filling station. It is used to convey the bulk materials or powders without deterioration.

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Drum and big bag filling

Skid for screening and packing chromium powder.

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Conveyor on big bag filling station

Belt conveyor on big bag packing line.

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Powder handling bulk bag filler

FlowMatic® 03 filling line of barite in big bags.

bulk bag conditioner packaging palamatic process

Sugar handling

Powdered sugar packaging line in big bag.

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Bulk bag filling for the building and minerals industry

The repacking of prepared powders from a storage silo for the production of plaster.

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Plow mixer feeding a bulk bag filling station

This three tiered turnkey installation involves a bulk bag unloader and bag dump station, which both fill a plow mixer. Once the mixing is finished the powder blend discharges into a bulk bag filling station.

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Bulk material storage

Industrial line for packing big bags of seeds.

 
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Dust-tight bulk bag charger

Spice preparation line for the food industry.

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Filling head

Double jacket big bag filling head with inflatable seal and clamping ring.

bulk bag conditioner bulk powder treatment

Ergonomic design for access to the spout inlet of the bulk bag

An operator access platform provides safe and ergonomic access to the big bag filling spout.

big bag production line

Bulk bag in manufacturing production line

Industrial production line with filling station for big bags of sugar.

bulk bag conditioner under screw conveyor

Screw conveyor feeding a bulk bag filling station

A process system involving the fine milling, transfer and bulk bag filling of seaweed powder for the food industry.

industrial automation control cabinet

Pal'Touch control cabinet for bulk bag filling application

Pal'Touch industrial automation: The control cabinet is integrated into our Flowmatic 03 bulk bag filling station.

big bag filling control cabinet

Palamatic Process industrial automation

A Pal'Touch control panel automatically manages the dosing and weighing systems integrated into the bulk bag filling station. This features make it possible to conduct commercial transactions of the packed bulk solids.

suspended big bag on filling station

Suspended big bag on filling station

Bulk solids mixing and conditioning line.

bulk big bag filling

Building industry bulk bag filling application

The entire structure is adjustable to handle big bags of different heights.

bulk bag filling raw material applications feeding hopper

Feed hopper on bulk bag filling station

The bulk bag filling station is fed upstream by feed hopper and vibrating screener.

powders big bag filling industrial process

Big bag filler FlowMatic®03

This big bag filling system is fitted with a roller conveyor.

 
bulk bag packager  Flowmatic 03

FIBC filling station

Integrated on the back of the FIBC bulk solids loading station is a pneumatic jack that helps adjust the tension of the FIBC during the filling cycle.

litfing table pallet centering

Vibratory table

The vibrating table integrated into the filling station for big bags with calcium carbonate enable the raw bulk material to be deaerated and ensures the stability of the big bag.

filling head for big bags

Filling head

Big bag filling head on mobile salt conditioning station.

bulk bag filler Flowmatic 03

Big bag filler on industrial production line

Integrated equipment: 

flowmatic03 big bag powder filling

Industrial big bag filling station

Big bags are packed with ingredients for the food industry.

big bag filling flowmatic 03

Big bag filler in the food feed industry

The big bag filling station is positioned on handling wheels.

flowmatic03 big bag powder filling

FlowMatic® 03 - Minerals and building industry

The big bag is filled with barite from quarries.

fish flour handling

Big bag filler for fishmeal powder

Dosing, mixing and packing line for animal feed in big bags.

Features

Technical specification

Rate 10 to 20 big bags/h.
Capacity 2 ton/big bag
Manufacturing materials Mild steel, 304L stainless steel
Installed power 3 kW
Compressed air consumption 0.9 Nm³/h.
Dust removal rate 300 m³/h.

Finishing touches: RAL 9006, micro-blasted, electropolishing
Average power consumption: 0.2kW
Operating pressure: 6 bar
Digital input: 6
Digital output: 6
Accuracy of the weighing chain: ± 500 grams
Maximum size of big bags: 1,550 (l ) x 1,550 (L) x 2,400 (H) mm
U-shaped forks: allow the removal of the big bag by the handles (optional)

Equipment integrated into the FLOWMATIC 03 model:

- Round hooking forks of the big bag: offers easier sliding of the big bag handles.
- U-shaped forks for attaching the big bag handles: allow the big bag to be evacuated directly through the handles using a forklift truck (no pallet is used).
Support structure: the structure is manually adjustable in height to fit all types of big bags- Width adjustment: the spacing of the hooking forks is adjustable in width to optimize the filling operation but provides a greater stability of the flexible container on its pallet.
- Inflatable seal: the inflatable seal ensures a tight connection between the filling head and the big bag during the filling operation.
- Filling head: the filling head is designed in a double casing for volume balancing. The charged air is evacuated through the degassing line which can be connected to the dedusting network.
- Tension cylinder: the pneumatic cylinder is located on the deck of the suspension forks. It allows to bring the system for attaching the handles of the big bag to ergonomic height, to adjust to the different big bag heights and to give an optimal shape to the big bag thanks to the permanent tensioning during the whole conditioning phase. The big bag is perfectly filled without any risk of pocketing and can be handled safely, without any risk of it tipping over.
- Pre-inflation fan: implanted on the station, the fan ensures the shaping of the big bag equipped with an internal bag to facilitate its filling. A by-pass valve makes it possible to degas the fines that are captured by the double-cased tube during the conditioning phase.

Options

Available options

  • Big bag filling system - Flowmatic 03
    Big bag filling system - Flowmatic 03

    Conveyor

    The big bag placed upon the pallet is removed thanks to a motorized roller conveyor, thus optimizing production.

     
  • Bulk bag filling system - Rotating head
    Bulk bag filling system - Rotating head

    Rotating head

    System allowing the ergonomic implementation of the empty big bag. Designed using a high-strength bearing, a simple rotation (+ 180°/-180°) of the attachment system allows the operator to position the 4 handles of the big bag from his workstation.

    The automatic release of the handles, once the big bag filled, completes the system and makes it a particularly suitable equipment for high packaging rates.

    The enclosed unit incorporates the pre-inflation fan, allowing its use in difficult environments also subject to strong hygiene constraints.

  • Bulk bag filling system - Bulk powder handling
    Bulk bag filling system - Bulk powder handling

    Mobile station

    The bagging stations can integrate handling sleeves allowing the handling of the assembly on the forklift truck or pallet truck.
    These mobile big bag packaging stations allow the conditioning of the big bags under separate feeding points or truck loading spouts.

    Versions with rails and wheels are available as standard at Palamatic Process.

  • Bulk bag filling one loop - Bulk powder handling
    Bulk bag filling one loop - Bulk powder handling

    Hook - Handle

    The equipment can be designed to accommodate big bags 1 handle big bags. A specific maintenance hook enables the positioning of the handle. This hook is set up on the height adjusting deck, thus keeping the system’s flexibility.

    A curved feeding tube completes the system allowing to preserve a straight base on the big bag, ensuring an optimal filling.

  • FIBC filling system - Automatic release
    FIBC filling system - Automatic release

    Automatic big bag release

    Four articulated hooks are installed on the big bag reception deck. The automaton activated pneumatic cylinder controls the tilting of the hook at the end of the dosing process.

  • Bulk bag conditioner - Pallet unstacker
    Bulk bag conditioner - Pallet unstacker

    Pallet unstacker

    In order to automate the big bag filling station, we propose the installation of an automatic pallet unstacker.

    The stacked pallets are stored in the warehouse, then feed one by one the big bag packing machine via a motorized conveyor.

     

     

     

  • Bulk bag conditioner - Grounding clamp
    Bulk bag conditioner - Grounding clamp

    Grounding clamp

    Mass braids equip the entire station. A quick connection point allows the grounding of the big bags, thus creating an equipotential connection of the unit.

  • Access platform on big bag filling system
    Access platform on big bag filling system

    Platform

    It facilitates access to the upper part of the big bag filling machine to allow the closing of the bagging head of the flexible container.

  • Bulk bag conditioner - Welding machine
    Bulk bag conditioner - Welding machine

    Internal bag welding system

    Once the big bag is filled, it is evacuated to the cuff closing station. A thermo-welding system allows the big bag to be sealed tightly by the action of heated jaws on the inner bag. Welding technologies can be adapted according to the characteristics of the big bag (aluminum inner bag).

Case studies
  • Chocolate beads handling

    Processed products: chocolate beads - Storage in big bag - This customer is a world-renowned manufacturer and produces very fragile chocolate beads that are intended for packing (B to C).
  • Paint formulation

    Processed powder: paint powder (polyester resin + fillers + additives + pigments) - Paint formulation - A manual container emptying station feeds a big bag filling system. The container unloading...
  • Animal flour loading

    Powders processed: feather flour, animal flour - Animal flour loading - Palamatic Process has set up a bulk bag packaging station with vibration and automatic releaseof the bulk bag.
  • Mineral packing

    Processed powder: barite - Mineral conditioning - FlowMatic® 03: sealed filling of big bags with barite with automatic weighing.
  • Process for food supplements

    Processed products: Vitamin A, Vitamin E, Metasmart dry - Process for food supplements - Big Bag filling station with integrated weighing and vibrating densification table.
  • Premix compound packing

    Treated powder: premix compound - Premix compound packing - Our customer, a specialist in PVC compounds and polymer composite materials, required the packing of its finished product - polymer...
  • Packaging process optimization

    Processed powder : fish meal - Big bags packaging - Output of 50 big bags/h
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