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PalSack®01 Bag filling - Screw feeder

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    Description
    PalSack01-bag-packing-unit

    PalSack®01 Bag Filling Station - Containment, accuracy, cleanability

    Our PalSack® 01 bag filling system provides accurate dosing of dry material via an integrated screw feeder. The PalSack® 01 bag packaging machine can be used to fill all types of bags, such as: burlap, paper, plastic, open mouth, lined, single layer, double layer, microperforated, etc., and ranging in weight from 10 to 100 lbs. The obtainable production rates can reach up to 100 bags / hour.

    The bagging machine offers many integrated features, such as: bag stitching, removing the internal liner, automatic weld sealing for water tight closure, motorized roller conveyor, vacuum bag lifter, etc.

    Equipment Advantages: 

    • A double jacketed filling head with an inflatable seal or clamping jaws for a secure connection and dust containment.
    • Loss-in-weight (LIW) or gain-in-weight (GIW) functionality
    • A dosing system adapted to your production and process requirements (precision, cleanability, flow rate, etc.) Our PalSack® 01 sack filler ensures the dosing of bulk materials by a horizontal auger. The PalSack®01 filling machine can fill all types of bags from 5 to 50 kg, regardless of their type: hessian, paper, plastic, open mouth, liner, single layer, double layer, microperforated...  The output can reach up to 100 bags per hour.

     

    Sack filling machine palsack01

    PalSack®01-J-P-Brut

    Possible configurations of the PalSack®01 model:

      Ref. Available equipment Functions Advantages
    Choice 1 J Inflatable seal Dust tight bag connections Maximum confinement
    M Clamping jaws Quick bag connections Speed, ergonomic installation and multi-format bags
    Choice 2  P Support tray Tension of the bag during filling Hygiene, height adjustment for adaptability to multi-format bags
    C Motorized roller conveyor  Holding and evacuation of the bag during filling  Ergonomics, increased speed
    Choice 3 Net Net weighing  Provides accurate amounts of the packaged product Accelerated rate (dosing in hidden time) / may require a double check weighing system
    Gross Gross Weighing Weighing of the entire container and contents  Commercial weighing, traceability


    Our PalSack®01 packaging machine is configurable by modulating the basic possible equipment: Choice 1 + Choice 2 + Choice 3.
    Possible reference example: PalSack®01-J-P-Net


    Choice 1: Two types of bag connection styles:

    • "J" Inflatable seal: This provides a completely dust tight connection. The double-envelope design balances the material to escaping air volumes. A hygienic design is possible for easy dismantling of all parts to be cleaned. 
       
    • M" clamping jaws: The docking of the bag by half-moon clamps is designed with an oval shaped fill head with two jaws actuated by a pneumatic cylinder. This connection method is recommended when filling bags that are suspended over the station.


    Our engineering office can customize solutions for your automatic bagging machines according to your plant’s production and design requirements. Our team can work with you to offer tailor-made solutions, after visiting your site and upon receiving your precise specifications.

    Palamatic Process also offers a range of semi-automatic or automatic bag filling systems for open mouth bags. The purpose of the bagging machine is to package powdered or granular products in open-mouth bags. The filling station is suitable for a large number of bags and is characterized by its ease of use.

     

    • Rate
      3
    • Automation
      3
    • Containment
      5
    Bag filling PalSack01 J-C-Brut

    PalSack®01-J-C-Gross

     
    Bag filling PalSack®01 M-C-Brut

    PalSack®01-M-C-Gross

     
    Bag filling PalSack01 J-P-Brut

    PalSack®01-J-P-Gross

     
    Bag filling PalSack01 M-P-Brut

    PalSack®01-M-P-Gross

     
    Bag filling PalSack01 J-C-Net

    PalSack®01-J-C-Net

     
    Bag filling PalSack®01 M-C-Net

    PalSack®01-M-C-Net

     
    Bag filling PalSack®01 J-P-Net

    PalSack®01-J-P-Net

     
    Bag filling PalSack01 M-P-Net

    PalSack®01-M-P-Net

     
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    Equipment advantages

    - Minimized retention

    - Compact design and cleanability of the system

    - Rotary valve for product dosing

    - Clamping ring

    - Containment

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    The bag packaging line is equipped with a sealing system to ensure the containment of the packaged powder.

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    Belt conveyor sack automatic filling line

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    Big bag filling station bag positioning

    After filling, the bag is sealed and evacuated on a belt conveyor.

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    Big bag filling station - commercial weighing

    The bag packer is fitted with a weighing system that allows the gross weighing of the container.

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    Industrial sack filling

    Skid for packaging of ingredients at the outlet of the atomization tower.

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    Closing of the bag after filling

    Pulse bag sealing machine to weld the bag after the packing phase.

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    Filling head on the sack conditioner

    The bagging machine is fed with flakes via a butterfly valve installed on the buffer hopper.

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    The bag packing station is fed by a screw feeder.

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    Sack filling skid

    The electrical control cabinet is used to control the industrial production line.

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    Sack filling PalSack® - Powder processing

    The filling head is provided with clamps to hold the bag during the filling phase.

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    Filling head for sack conditioning

    A gravitational metal detector guarantees a quality end product.

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    Filling head for sack charging station

    The bag packer is fed via a flexible connection sleeve.

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    Sack filling system Palamatic Process

    A screw feeder with integrated anti-bridging device (Model D13) is positioned under the mixer on the ground floor and is used to feed the bag packer with an accuracy of plus or minus 20 g.

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    Automatic packaging line

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    PalSack® with welding station

    The sealing machine allows a hermetic sealing of the bag after filling and after the vacuuming step of the bag.

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    Automatic bagging system

    The upstream dosing device fills the bag. The volumes are balanced via the double jacketed filling tube.

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    Sack filling system

    The bag filling station is fed by a big bag discharger. Once filled, the bags are discharged on a belt conveyor and then palletized using a bag manipulator.

    sack filling under mixer - Palsack® 01

    Bag filling - PalSack® 01

    The powder mixture (corn, colouring, flavourings, pyrophosphate and carbonate) is recovered by a screw feeder for bagging. Several filling heads are available to match the different types of bags (5-10-25 kg).

    A magnetic bar is positioned in the bag filling mouth.

     

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    Industrial bag filling system - PalSack® 01

    The bag packing station allows commercial weighing of the bags, which are then removed on a roller conveyor.

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    Sack packing

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    Bagging of pharmaceutical products

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    Technical specification

    Rate 10 to 100 bags/h.
    Weight 10-120 lbs/bag
    Manufacturing materials Painted steel, 316L stainless steel
    Power installed 1.5 kW
    Compressed air consumption 0.1 Nm³
    Dust collection rate 100 m³/h.

    Weighing accuracy: +/- 40g

    Inflatable seal: FDA

     

    Operating procedure:

    1- Setting up the bag

    2- Docking of the bag (inflating seal)

    3- High speed bag filling

    4- Weighing management

    5- End of filling, deflation of the joint and evacuation of the bag
     

    Our design office is at your disposal to offer you solutions adapted to your process and your production requirements.

    Layout of the PalSack®01-J-C-Net

    Available options

    • Powder sampler on filling head
      Powder sampler on filling head

      Volumetric sampling in the product flow

      The powder sampler is installed on the bag filling station.
      This feature can provide an automatic sample of each packaged product, ensuring batch traceability.

    • Table vibrante pour tassement du produit
      Table vibrante pour tassement du produit

      Vibrating densification table

      The vibration of the bag at the end of filling cycle optimizes the filling volume of the bag.
      Another packing alternative: air compression or mechanical pressure.

    • Hotte de dépoussiérage sur station de remplissage de sacs
      Hotte de dépoussiérage sur station de remplissage de sacs

      Filling head dust removal

      When the bag is disconnected, the suction hood positioned around the bagging head makes it possible to vacuum any traces of product around the mouth of the bag.
      The dust collection system is connected to the double jacketed filling head system.

    • Industrial welding machine for bags
      Industrial welding machine for bags

      Bag sealer - Rate from 4 to 20 big bags/min.

      If the welder is manual there is the possibility of installing a load balancer. It is particularly suitable for plastic bags with a sealing length (width) ranging from 650 to 1000 mm.
      It is available in several versions, depending on the closing technology specified: double impulse welding, thermal welding, hot air welding, etc

    • Couseuse de sacs industrielle
      Couseuse de sacs industrielle

      Automatic or manual bag sewing machine

      It is mainly used for closing paper bags.

    • Clip on bag in barrel
      Clip on bag in barrel

      Bag closure

      Closing system with manual or automatic clips (staples).
      Compatible with applications for the food industry.

    • Imprimante pour conditionneuse de sacs
      Imprimante pour conditionneuse de sacs

      Industrial printer for bag marking

      Printing of weight labels with history, self-adhesive, in receipt, inkjet printing directly on the bag, batch number, operator.

    • Magnetic bars
      Magnetic bars

      Capture of metallic particles at the end of the line

      This control phase before packaging ensures a high-quality finished product.
      The magnetic bars are positioned at the heart of the product flow in order to retain the metal particles.

       
    • Convoyeur à bande sur conditionneuse de sacs
      Convoyeur à bande sur conditionneuse de sacs

      Motorized roller conveyor

      This equipment can be integrated with load cells. The conveyor can be equipped with a raised frame to hold the bags.

    • Mise sous azote du sac
      Mise sous azote du sac

      Packaging under controlled atmosphere

      Filling in continuous flow or by vacuum breaking. Packaging under nitrogen involves the installation of specific bags and sealing by welding.

    • Line for biscuit factory

      Processed powder: Crystal sugar - Line for biscuit factory - Food manufacturer that specializes in biscuits, chocolate and cocoa. The customer's process requirements involved the milling of granulated...
    • Clean room for packing

      Processed powder: milk powder - Clean room for packing - A leading dairy and manufacturer of high value-added milk powder for the leaders in the infant market.
    • Packing of white, organic and brown sugar

      Processed powders: refined white sugar and brown sugar - Packing of white, organic and brown sugar - Leader in Africa and the Mediterranean Basin in the sugar industry and vegetable oil industry.
    • Seaweed preparation

      Processed product: seaweed - Seaweed preparation - Manufacturer of organic raw material for cosmetics.
    • Cake mix

      Processed powders: modified starch, sodium bicarbonate, fat powder, whipping base, gelatin, milled sugar - Cake mix - Company based in Saudi Arabia that manufactures and distributes dry food materials...
    • Natural food flavours

      Processed powders: apetence factors, natural food flavours - Natural food flavour - The company, which is specialized in the manufacture of flavours for domestic animal feed, was looking to install a...
    • Aromatic herbs conditioning

      Processed powder: dried grass seeds - Seeds conditioning - Installation of a double discharge station: big bag emptying and container emptying for mixer feeding as well as a double filling station...
    • Cosmetic foundation production line

      Processed powders: silica and iron oxide - Foundation manufacturing line - The aim of the installation is the mixing and homogenization of the different ingredients.
    • Transferring friable food products

      Processed products: appetizers, snacks, chips and crackers - Continuous transfer of crackers - At the extrusion outlet, after the potato flour feed, the puffed crackers are directly collected to feed...
    • Grinding and packaging of finished products

      Processed products: dried insects - Grinding and packaging of finished products - Workshop for processing and packaging products for the animal nutrition sector.
    • Turnkey solution for the screening, dosing and filling of 50 lbs sacks with toxic materials

      Treated powder: Lithium nickel manganese cobalt oxide - Turnkey solution for sieving, dosing and filling 22 kg bags of toxic powder. Improvement of ergonomics and operator safety.
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    ADDITIONAL EQUIPMENT

    Sack manipulator MANIS 160-1700-Test SGE

    Effortless lifting, Operator security, Ergonomics, MSDs

    Vibratory screener - 3 models

    Hygiene, Safety of the process, Eliminate lumps, High rate, Easy...

    Sack manipulator MANIS 160-1700-Test SGE

    Effortless lifting, Operator security, Ergonomics, MSDs

    Vibratory screener - 3 models

    Hygiene, Safety of the process, Eliminate lumps, High rate, Easy...

    Sack manipulator MANIS 160-1700-Test SGE

    Effortless lifting, Operator security, Ergonomics, MSDs

    Come and test our equipment in our test plant

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